CertainTeed Gypsum, Inc. v. Pacific Coast Building Products, Inc.

District Court, N.D. California·Decided September 16, 2021·No. 5:19-cv-00802·Unknown

Opinion

8 UNITED STATES DISTRICT COURT

9 NORTHERN DISTRICT OF CALIFORNIA 10 SAN JOSE DIVISION 11

12 CERTAINTEED GYPSUM, INC., Case No. 19-CV-00802-LHK

13 Plaintiff, ORDER CONSTRUING DISPUTED TERMS OF PATENT NOS. 10,125,492 14 v. AND 10,132,076 AND CORRECTING TERM OF PATENT NO. 10,132,076 15 PACIFIC COAST BUILDING PRODUCTS, INC. and PABCO 16 BUILDING PRODUCTS, LLC, 17 Defendants. 18 Plaintiff CertainTeed Gypsum, Inc. (“CertainTeed” or “Plaintiff”) brings the instant case 19 seeking a declaratory judgment that two patents owned by Defendant Pacific Coast and Building 20 Products Inc. (“Pacific Coast”) are unenforceable due to inequitable conduct and that Plaintiff has 21 not infringed those patents. ECF No. 1 (“Compl.”). Defendant Pacific Coast and Defendant 22 PABCO Building Products, LLC (“PABCO”) (collectively, “Defendants”) counterclaimed patent 23 infringement. ECF No. 68. Plaintiff then counterclaimed invalidity. ECF No. 87. 24 The parties now seek construction of two related terms, “inner surface” and “inner unclad 25 surface,” used in the claims of the following patents-in-suit: U.S. Patent Nos. 10,125,492 (“the 26 ’492 patent”) and 10,132,076 (“the ’076 patent”). Defendants also request a judicial correction of 27 1 1 a term in claim 1 of the ’076 patent. 2 Having considered the parties’ submissions, the relevant law, and the record in this case, 3 the Court issues the following constructions: (1) “inner surface” means “inner face,” and (2) 4 “inner unclad surface” means “inner unclad face.” The Court also corrects claim 1 of the ’076 5 patent. 6 I. BACKGROUND 7 A. Factual Background 8 1. The Parties 9 Plaintiff CertainTeed is a Delaware corporation with its corporate headquarters in 10 Pennsylvania. Compl. ¶ 10. CertainTeed manufactures and sells gypsum wallboard products, 11 including a product called the “SilentFX QuickCut.” ECF No. 87 ¶ 19. 12 Defendant Pacific Coast is a California corporation with its principal place of business in 13 California. Compl. ¶ 11. Pacific Coast is the owner of the ’492 and ’076 patents. Id. ¶ 13. 14 Defendant PABCO is a Nevada limited liability company with its principal place of business in 15 California. Id. ¶ 12. PABCO is the exclusive licensee of the ’492 and ’076 patents. Id. ¶ 14. 16 PABCO manufactures and sells gypsum wallboard products, including a product called the 17 “QuietRock EZ-SNAP.” ECF No. 82, Counterclaims ¶ 16. 18 2. The Patents 19 Both the ’492 patent and the ’076 patent are titled “Acoustical Sound Proofing Material 20 with Improved Fracture Characteristics and Methods for Manufacturing Same.” The applications 21 for both patents were filed on March 1, 2013, and both patents issued on November 13, 2018. 22 The patents are related to Defendant Pacific Coast’s U.S. Patent No. 9,388,568 (“the ’568 patent”), 23 which issued from U.S. Patent Application No. 11/697,691 (“the ’691 application”). The ’492 24 patent issued from a continuation of the ’691 application and the ’076 patent issued from a 25 divisional of the ’691 application. Thus, the patents have identical figures, nearly identical 26 specifications, and similar claims. 27 2 1 In general, the patents relate to “construction techniques and products” for soundproofing 2 || buildings. See generally °492 patent col. 1:42-67. The patents state that most existing techniques 3 and products require “additional (sometimes costly) construction materials or extra labor expense 4 || due to complicated designs and additional assembly steps.” Jd. at col. 1:63-67. 5 The patents also state that one existing product which avoids extra costs and steps is a 6 || “laminated damped drywall panel” as disclosed in U.S. Patent No. 7,181,891 (“the °891 patent”). 7 || Id. at col. 2:1-4. The ’891 patent, which is also owned by Defendant Pacific Coast, describes a 8 laminated structure that “comprises a sandwich of two outer layers of selected thickness gypsum 9 || board which are glued each to an interior constraining layer.” °891 patent, col. 2:2—5. 10 According to the patents, however, installing a traditional laminated damped drywall panel 11 is impractical. °492 patent, col. 2:7-10. The patents explain that it is difficult to cut a traditional 12 || panel down to size because the inner surfaces of the component gypsums boards “have a liner 5 13 || back paper... that has a high tensile strength.” Jd. at col. 2:15-19. Accordingly, the panel “must 14 || be scored multiple times and broken with great force over the edge of a table or workbench,” 3 15 || which often means that “the quality of the resulting break (in terms of accuracy of placement and a 16 || overall straightness) is poor.” Jd. at col. 2:10-15. 3 17 The patents describe and claim a new “laminar structure” that can be cut more easily than a 18 || traditional laminated panel. Jd. at col. 3:13-16. The structure “comprises a sandwich of two outer 19 layers of selected thickness gypsum board, each lacking the standard liner back paper, which are 20 || glued to each other using a sound dissipating adhesive.” Jd. at col. 3:23—29. The claims of the 21 °492 patent are directed to the structure itself. See id., col. 8, line 14. By contrast, the claims of 22 the °076 patent are directed to methods of forming the structure. See ’076 patent, col. 8, line 14. 23 101 24 a, = 25 | 2 7, fe . a 26 103 7 FIG. 1 28 Case No. 19-CV-00802-LHK ORDER CONSTRUING DISPUTED TERMS OF PATENT NOS. 10,125,492 AND 10,132,076 AND

1 Figure 1 of the patents depicts “one embodiment of this invention.” ’492 patent, col. 3:51– 2 54. In this embodiment, the two gypsum board layers (101 and 103) are “fabricated using 3 standard well-known techniques” that the patents do not describe. Id. at col. 4:47–49. The 4 “bottom face of gypsum layer 101 is an unfaced (without paper or fiberglass liner) interior surface 5 104.” Id. at col. 4:50–51. Similarly, “the top face of gypsum layer 103 is an unfaced (without 6 paper or fiberglass liner) interior surface 105.” Id. at col. 5:48–50. Between the gypsum board 7 layers is a “layer of glue 102” that is “[a]pplied to surface 104.” Id. at col. 4:55–56. 8 3. Prosecution History of the Patents 9 Because the patents were prosecuted together and the prosecution of both patents relied on 10 the same representations and arguments, the Court treats the prosecution history of the ’492 patent 11 as representative. 12 The ’492 patent issued from U.S. Patent Application No. 13/783,165 (“the ’165 13 application”), which was a continuation of U.S. Patent Application No. 11/697,691 and originally 14 had 41 claims. When Defendants submitted the ’165 application to the U.S. Patent and Trademark 15 Office (“PTO”), they included a preliminary amendment that reduced the number of claims to 19: 16 claims 1–41 were cancelled and claims 42–60 were added. See Preliminary Amendment dated 17 Mar. 1, 2013, at 3–6, in Appl. No. 13/783,165. 18 In July 2013, an Examiner of the PTO rejected all the claims of the ’165 application as 19 unpatentable for obviousness and non-statutory double patenting. See Non-Final Action dated 20 July 1, 2013, at 5–6, 13, in Appl. No. 13/783,165; 21 After this initial rejection, Defendants amended the claims again. See Amendment dated 22 October 1, 2013, in Appl. No. 13/783,165. Specifically, Defendants amended independent claims 23 42 and 58 and added claims 61–63. Id. at 2–6. 24 The Examiner rejected these amended claims as well. As relevant to the instant case, the 25 Examiner initially rejected claims 42–47, 50, 51, and 58–60 as obvious over a combination of U.S. 26 Patent No. 4,663,224 (“Tabata”) and U.S. Patent No. 5,601,888 (“Fowler”). Non-Final Action 27 4 1 dated April 15, 2014, at 3, in U.S. App No. 13/783,165 (“Non-Final Action”). The Examiner also 2 rejected the relevant claims for non-statutory double patenting over various patents owned by 3 Defendants. Id. at 19–22. After Defendants filed a response, the Examiner affirmed his initial 4 decision.

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CertainTeed Gypsum, Inc. v. Pacific Coast Building Products, Inc., (N.D. Cal. 2021).

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