Carson v. American Smelting & Refining Co.

293 F. 771, 1923 U.S. Dist. LEXIS 1249
CourtDistrict Court, W.D. Washington
DecidedNovember 21, 1923
DocketNo. 144
StatusPublished
Cited by3 cases

This text of 293 F. 771 (Carson v. American Smelting & Refining Co.) is published on Counsel Stack Legal Research, covering District Court, W.D. Washington primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Carson v. American Smelting & Refining Co., 293 F. 771, 1923 U.S. Dist. LEXIS 1249 (W.D. Wash. 1923).

Opinion

NÉTERER, District Judge

(after stating the facts as above).

The purpose of plaintiff’s invention, patent No. 1,149,495, is to feed material into the furnace—

“primarily to make a lining for the furnace, though primarily it gives up any values it may contain to the hath.” “A moving temporary lining of the furnace chambers.” “A dike shutting the molten interior of the metallic bath away from contact with the walls of the furnace chambers.”,

Patent 1,302,307:

“To protect the walls of a reverberatory furnace by feeding ores into the furnace through feeding ports leading into the upper part, where it may have unrestricted downward movement to the floor, causing it to form an embankment resting along the walls between the bath and the walls.”.

In plain words, the Siemens furnace has inclined surface walls closed at the top by a brick arch having openings through which ore is introduced by gravitation onto the inclined surface, where it is exposed to intense heat, the molten metal flowing to the bottom, leaving the inclined surface exposed to the heat, the walls being protected from the corrosive action of the metal bath, “particularly at the surface line of the matte, where the brick is repeatedly destroyedand the Carson furnace has walls extending vertically from the floor, closed at the top by a brick arch having openings near the walls through which ore is discharged unrestricted in a vertical downward movement to the floor near the walls, and forming sloping embankments against the walls and protecting them from the heat and corrosive action of the metal bath.

[777]*777While the Siemens furnace in the patent No. 2,413 is a small affair compared to the furnace of the present day, and was a blast furnace in reducing iron ore, yet the specifications provided that it may “ * * * be used to advantage for the fusion and reduction of copper * * * ore. * * * ” There is this difference in construction: The Carson wall is vertical, and the Siemens wall has a 60 per cent, incline. In each, however, the ore may be deposited in a similar fashion. The ore embankment between the matte and the wall in the Carson patent is thicker than in the Siemens patent. The angle of repose of the ore in the furnace in each patent must be the same. The angle oí repose is the slope at which the ore or material deposited will attain without any sliding effect.

While the Siemens furnace is inefficient compared with modern smelters, in principle, however, Siemens taught the ’ art of dropping ore on a slope exposing a large surface to intense heat, the exposed charge, smelting, running down in rivulets towards the center of the furnace, and exposing fresh surface to the heat; this being repeated, and new charges being added as necessary by the use of slides through which the ore is introduced, resting on the floor of the hearth and against the walls, and protecting the walls from the heat of the furnace and erosive action of the bath. ‘This is also the Carson idea:

“The materials pass by gravity into the furnace and form a border or levee resting on the hearth and against the walls of the furnace, and act as an inside lining to protect the same from scorification and erosion by the bath. * * *”

Again:

“Ideal smelting charges can be fed, and the portion next to the furnace wall never reach the point of fusion, while that portion in the interior of the furnace will be in a high state of fusion. * * * And in some cases it will be unnecessary to build the furnace walls with brick, as the refractory material can rest against plates held in place by steel beams, which may also support the roof.”

Figure 1:

“15, are gates or dampers to control the flow of the refractory material ■ through the orifice, 6.”

In fact, there is no difference, except “in some cases” the substitution of plates “held in place by steel beams” for brick walls.

The objection of the plaintiff to the impracticability of the Siemens patent appears overcome by the construction of the furnace at the Garfield smelter, where the angle formed by the floor and vertical wall was filled in with brick to make an inclined surface of 60 degrees, as in the Siemens patent, and upon ore being introduced in the openings in the roof, the angle of repose of the ore was found to be from 30 to 50 degrees, depending on the character of ore introduced, and this incline did not operate against the protection of the wall from heat, and sustains Claim 4, Siemens British patent 2,413, and the furnace was successfully operated in a commercial way for more than one year, and was, it is said, in operation at the time of this trial. This would make it appear that the substance of the Siemens invention may not be held inefficient because of alleged imperfections in minor matters [778]*778affecting the substance of the invention claimed (Pickering v. McCullough, 104 U. S. 310, 26 L. Ed. 749), or application to new uses in the art (Lovell Mfg. Co. v. Cary, 147 U. S. 623, 13 Sup. Ct. 472, 37 L. Ed. 307). The angle of. repose of the flotation concentrates in defendant’s furnace is not more than 30 degrees.

It appears that the Siemens British patents anticipated and render invalid the claim of the Carson patent, No. 1,149,495. In thus concluding, I am not unmindful of Siemens’ statement in his application for American patent No. 113,584, 1871. It was to remedy what he considered inefficient and ineffectual in practice in his British patent, No. 2,413, that he took out two subsequent British patents, and in his specifications for the American patent, making reference thereto, he says:

“Notwithstanding these improvements, it was difficult to realize all the conditions necessary to insure satisfactory results. The reduction of iron ore in close retorts or muffles is essentially a slow and expensive process and the pulverulent iron produced thereby, upon being introduced into the melting furnace, floats upon the metallic bath for a considerable length of time without being incorporated with it. Being exposed in the meantime to the oxidizing and sulphurizing action of the flame, the metallic oxide thus produced corrodes the banks of the metal bath, and, being a nonconductor of heat, causes the fluid metal below to set.”

Nor to the conclusion of the Board of Examiners in the Patent Office, in its decision on the Carson appeal in patent application, No. 1,-302,307, saying that, in view of the United States patent admissions:

“We do not feel warranted in giving full credit to Siemens’ statement in his fourth claim, that the malls are protected from the heat, and corrosive action of the slag and cinders of the metallic hath hy the interposition of the ore itself.”

This statement has .no application to the 1866 patent. He was not speaking about raw ore. He'did not say that the walls were not protected from the heat and corrosive effect of the slag and cinders of the metallic bath by-the ore itself, as claimed in his patent, nor did he say anything to detract from his statement in his fourth claim in Patent No. 2,413. He had reference to a product of closed retorts or mufflers, which are not present in patent No.

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Related

Carson Inv. Co. v. Anaconda Copper Mining Co.
26 F.2d 651 (Ninth Circuit, 1928)

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Bluebook (online)
293 F. 771, 1923 U.S. Dist. LEXIS 1249, Counsel Stack Legal Research, https://law.counselstack.com/opinion/carson-v-american-smelting-refining-co-wawd-1923.