AUGUST TECHNOLOGY CORP. v. Camtek, Ltd.

534 F. Supp. 2d 969, 2007 U.S. Dist. LEXIS 95352, 2008 WL 60425
CourtDistrict Court, D. Minnesota
DecidedJanuary 3, 2008
DocketCivil 05-1396
StatusPublished

This text of 534 F. Supp. 2d 969 (AUGUST TECHNOLOGY CORP. v. Camtek, Ltd.) is published on Counsel Stack Legal Research, covering District Court, D. Minnesota primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
AUGUST TECHNOLOGY CORP. v. Camtek, Ltd., 534 F. Supp. 2d 969, 2007 U.S. Dist. LEXIS 95352, 2008 WL 60425 (mnd 2008).

Opinion

*971 MEMORANDUM OPINION AND ORDER

MICHAEL J. DAVIS, District Court.

This matter is before the Court for a Markman Hearing to construe claims in U.S. Patent No. 6,826,298 (“the '6,298 patent”), which describes an “automated wafer defect inspection system and a process of performing such inspection.” Background

The inventions of the '6,298 patent were developed by a Minnesota corporation, August Technology Corporation (“August Technology”). Rudolph Technologies, Inc. (“Rudolph”) purchased August Technology, and Rudolph and August Technology are now co-owners of the '6,298 patent. Plaintiffs make and sell automated visual inspection systems for the microelectronics industry, including systems for secondary inspection of semiconductor wafers.

Defendant Camtek, Ltd. (“Camtek”) is a multinational company that competes directly with Plaintiffs in the secondary wafer inspection market. Plaintiffs allege that Camtek’s Falcon 200, 300, 500 and 800 series wafer inspection machines infringe claims 1-5 of the '6,298 patent.

1. Brief description of wafer fabrication

Integrated circuits are structures that are made up of layers. The first step is a silicon crystal that is sawed into thin layers, or wafers. These wafers are then polished, and covered with a layer of insulating silicon oxide. Next, the wafer is covered with a film material that is sensitive to light.

To create a pattern on the bare wafer, UV-light is shown through a mask onto the wafer. The mask acts like a stencil, such that the pattern on the mask is imprinted on the protective material by virtue of the UV-light. The wafer is then developed, rinsed and baked, and is then put through a series of steps called etching, doping and diffusion. Metal is added to connect the components to each other in a process called metallization, followed by additional layers of metals that are patterned using photoresist. A final coating can be applied for further protection. The final result is a wafer having several independent and identical integrated circuits, referred to as chips or die. The chips or die are separated with a saw or scribing device.

Testing of the wafer at this point is referred to as secondary inspection. Plaintiffs assert that prior to its invention, inspection of the wafers was done manually or by systems that required frequent stopping. These methods were slow and subject to error due to stress, eye fatigue and other similar factors. Plaintiffs’ earlier systems required frequent stopping to capture images, and this slowed the inspection process. Plaintiffs developed the '6,298 patent and its commercial embodiments to speed up the process, as well as to provide an accurate inspection system.

The '6,298 patent includes five claims, 1 and 3 being independent claims.

1. An automated system for inspecting a substrate such as a wafer in any form including whole patterned wafers, sawn wafers, broken wafers, and wafers of any kind of film frames, dies, die in gel paks, die in waffle paks, multi-chip modules often called MCMs, JEDEC trays, Auer boats, and other wafer and die package configurations for defects, the system comprising:
a wafer test plate;
a wafer provider for providing a wafer to the test plate;
a visual inspection device for visual inputting of a plurality of known good quality wafers during training and for visual inspection of other unknown quality wafers during inspection;
*972 at least one of a brightfield illuminator positioned approximately above, and a darkfield laser positioned approximately about the periphery of the wafer test place, all of which are for providing illumination to the unknown quality wafers during inspection and at least one of which strobes to provide short pulses of light during movement of a wafer under inspection based on a velocity of the wafer; and a microprocessor having processing and memory capabilities for developing a model of good quality wafer and comparing unknown quality wafers to the model.
2. The automated system of claim 1 wherein the visual inspection device visually inputs a plurality of pixels from both the known good quality wafers and the unknown quality wafers in a continuous scan.
3. An automated method of inspecting a semiconductor wafer in any form including whole patterned wafers, sawn wafers, broken wafers, and wafers of any kind of film frames, dies, die in gel paks, die in waffle paks, multi-chip modules often called MCMs, JEDEC trays, Auer boats, and other wafer and die package configurations for defects, the system comprising:
training a model as to parameters of a good wafer via optical viewing of multiple known good wafers; illuminating unknown quality wafers using at least one of a brightfield illuminator positioned approximately above, and a darkfield laser positioned approximately about the periphery of the wafer test place on which the wafer is inspected, all of which are for providing illumination to the unknown quality wafers during inspection and at least one of which flashes on and off during movement of a wafer under inspection at a sequence correlating to a velocity of the wafer; and inspecting unknown quality wafers using the model.
4. The automated method of claim 3 wherein the inspecting step includes continuous scanning of the wafer.
5. The automated method of claim 3 wherein the optical viewing step includes continuous scanning of the wafer.

Markman Hearing — Claim Construction

The parties have identified eleven terms to be construed by the Court: 1) wafer; 2) plurality of known good quality wafers/multiple known good wafers; 3) unknown quality wafers; 4) wafer test plate; 5) strobes to provide short pulses of light during movement of wafer under inspection based on a velocity of wafer; 6) flashes on and off during movement of a wafer under inspection at a sequence correlating to a velocity of the wafer; 7) training; 8) inspection; 9) automated; 10) wafer provider for providing a wafer to the test plate; and 11) continuous scanning.

Standard

Claim construction is a question of law. Markman v. Westview Instruments, Inc., 52 F.3d 967, 979 (Fed.Cir.1995) aff'd, 517 U.S. 370, 116 S.Ct. 1384, 134 L.Ed.2d 577 (1996) (citation omitted). To ascertain the meaning of claims, the Court begins its analysis by focusing on the words of the claims themselves. “It is a ‘bedrock principle’ of patent law that ‘the claims of the patent define the invention to which the patentee is entitled the right to exclude.’ ” Phillips v. AWH Corp., 415 F.3d 1303, 1312 (Fed.Cir.2005)(listing cases).

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534 F. Supp. 2d 969, 2007 U.S. Dist. LEXIS 95352, 2008 WL 60425, Counsel Stack Legal Research, https://law.counselstack.com/opinion/august-technology-corp-v-camtek-ltd-mnd-2008.