Arcelormittal France v. Ak Steel Corp.

700 F.3d 1314, 105 U.S.P.Q. 2d (BNA) 1211, 2012 U.S. App. LEXIS 24697, 2012 WL 5972608
Court of Appeals for the Federal Circuit·Decided November 30, 2012·No. 2011-1638·Published·Cited by 39 cases

Opinions

Opinion for the court filed by Circuit Judge DYK. Opinion dissenting-in-part filed by Circuit Judge WALLACH.

DYK, Circuit Judge.

ArcelorMittal France and ArcelorMittal Atlantique et Lorraine (collectively “ArcelorMittal”) appeal from a final judgment of the United States District Court for the District of Delaware. The judgment is based on a jury verdict finding that defendants AK Steel Corporation, Severstal Dearborn, Inc., and Wheeling-Nisshin Inc. (“AK Steel”) did not infringe ArcelorMittal’s U.S. Patent No. 6,296,805 (“the '805 patent”) and that the asserted claims were invalid as anticipated and obvious. ArcelorMittal challenges both the district court’s claim construction and the jury’s verdict.

We uphold the district court’s claim construction in part and reverse it in part. We also reverse the jury’s verdict of anticipation. With respect to obviousness, a new trial is required because the district court’s claim construction error prevented the jury from properly considering ArcelorMittal’s evidence of commercial success. We therefore affirm-in-part, reverse-in-part, vacate-in-part, and remand for a new trial.

BACKGROUND

The '805 patent covers boron steel sheet with an aluminum-based coating applied after rolling the sheet to its final thickness. The steel is used for “hot-stamping,” a process which involves rapidly heating the steel, stamping it into parts of the desired shape, and then rapidly cooling them (“quenching”). The rapid heating and cooling alters the crystalline structure of the steel, converting it to austenite and then martensite. By altering the steel’s microstructure in this manner, hot-stamp[1318]*1318ing produces particularly strong steel. Because hot-stamped steel is so strong, parts created by hot-stamping can be thinner and lighter than steel parts produced by other processes while being just as strong. This is particularly desirable in the manufacture of automobile parts because strong parts are required for safety and light parts promote fuel efficiency.

Although hot-stamping has clear benefits, its use has historically been limited because of problems associated with the process. The high temperatures required for hot-stamping cause oxidation, resulting in the formation of “scale” on the steel’s surface. Seale must be removed before the steel can be painted or welded, but removing it requires expensive and environmentally harmful “shot-blasting” and “pickling” operations, in which the steel is blasted with an abrasive material and immersed in a chemical bath. Shot-blasting is also problematic because it can damage thin parts, undermining the strength and efficiency advantages of hot-stamping. Oxidation also causes the loss of carbon from the steel’s surface (“decarburization”), which weakens the steel.

The aluminum-based coating claimed in the '805 patent prevents oxidation from occurring during hot-stamping. As a result, scale does not form and decarburization does not occur when the claimed steel is hot-stamped. This makes hot-stamping less costly, reduces its environmental impact, and allows its use in the production of parts that are too delicate to survive shot-blasting.

The asserted claims of the '805 patent are claim 1 and dependent claims 2, 5, 7, and 16. Claim 1, the only asserted independent claim, reads:

1. A hot-rolled coated steel sheet comprising a hot-rolled steel sheet coated with an aluminum or aluminum alloy coating, wherein the steel in the sheet comprises the following composition by weight:

0.15% < carbon <0.5%
0.5%<manganese<3%
0.1 % < silicon <0.5%
0.01-romium<l%
titanium <0.2%
aluminum <0.1%
phosphorus<0.1%
sulfur <0.05%
0.0005%<boron<0.08%, the remainder being iron and impurities inherent in processing, and the steel sheet has a very high mechanical resistance after thermal treatment and the aluminum or aluminum alloy coating provides a high resistance to corrosion of the steel sheet.

'805 patent col. 4 1. 64 to col. 5 1.15.

On January 22, 2010, ArcelorMittal brought an infringement action against AK Steel in the United States District Court for the District of Delaware, alleging that AK Steel’s aluminum coated steel sheet products infringe the asserted claims of the '805 patent. The parties agreed upon an expedited trial schedule in which AK Steel agreed to limit itself to two invalidity defenses and to arguing non-infringement [1319]*1319based on the construction of two claim terms.

Pursuant to that schedule, on December 16, 2010, the district court issued a claim construction decision interpreting the claim terms “a hot-rolled steel sheet coated with an aluminum or aluminum alloy coating” and “the steel sheet has a very high mechanical resistance after thermal treatment.” ArcelorMittal Fr. v. AK Steel Corp., 755 F.Supp.2d 542, 545 (D.Del.2010). The court first construed the term “hot-rolled steel sheet.” Id. at 546-49. The court noted that those of ordinary skill in the art distinguished between “hot-rolled” and “cold-rolled” steel sheet based on which process is used to reduce the sheet to its final thickness. Id. at 547. Relying on evidence of this industry convention, the court concluded that ArcelorMittal “did not claim a ‘sheet’ ” generally but rather “specifically claimed a sheet made by hot-rolling.” Id. at 548. Consequently, the court assigned “hot-rolled steel sheet” the meaning “a steel sheet that has been reduced to its final thickness by hot-rolling.” Id. at 549. This construction excluded steel that was first hot-rolled and then cold-rolled to its final thickness.

The court next examined the term “the steel sheet has a very high mechanical resistance.” Id. The court noted that there is no applicable industry standard defining “very high” mechanical resistance. Id. at 550. The court relied on the statements in the specification that “high” and “substantial” mechanical resistance “may exceed 1500 MPa.” Id. at 550-51. Accordingly, the court construed “the steel sheet has a very high mechanical resistance” to mean that “the flat-rolled steel has been subjected, after rolling, to additional controlled heating and cooling and has an ultimate tensile strength of 1500 MPa or greater.” Id. at 550.

None of AK Steel’s accused products literally infringed the claims as construed, so the district court prohibited ArcelorMittal from asserting literal infringement. Memorandum Order, ArcelorMittal Fr. v. AK Steel Corp., No. 10-CV-00050 (D. Del. Jan. 4, 2011), ECF No. 205. The case proceeded to trial on the basis of the doctrine of equivalents, and the jury returned a verdict on January 14, 2011, finding that AK Steel did not infringe the '805 patent and that the asserted claims were both obvious and anticipated. ArcelorMittal then moved for judgment as a matter of law on the invalidity issues and for a new trial on infringement. The district court denied those motions and entered final judgment for AK Steel on August 25, 2011. ArcelorMittal Fr. v. AK Steel Corp., 811 F.Supp.2d 960 (D.Del.2011). ArcelorMittal timely appealed. We have jurisdiction under 28 U.S.C.

Free access — add to your briefcase to read the full text and ask questions with AI

Arcelormittal France v. Ak Steel Corp., 700 F.3d 1314, 105 U.S.P.Q. 2d (BNA) 1211, 2012 U.S. App. LEXIS 24697, 2012 WL 5972608 (Fed. Cir. 2012).

700 F.3d 1314 (Arcelormittal France v. Ak Steel Corp.) — published by Counsel Stack Legal Research, free access to 12M+ legal documents.

Related

Kaptan Demir Celik Endustrisi ve Ticaret A.S. v. United States
2025 CIT 131 (Court of International Trade, 2025)
Ditar, S.A. v. United States
2025 CIT 128 (Court of International Trade, 2025)
BYD (H.K.) Co., Ltd. v. United States
2025 CIT 60 (Court of International Trade, 2025)
Catfish Farmers of America v. United States
2025 CIT 24 (Court of International Trade, 2025)
New Am. Keg v. United States
2024 CIT 129 (Court of International Trade, 2024)
Cap Export, LLC v. Zinus, Inc.
Federal Circuit, 2022
JOHN R. CHOATE v. RYSURG, LLC
District Court of Appeal of Florida, 2021
Twist, Inc. v. B GSE Group, LLC
W.D. North Carolina, 2021
ArcelorMittal Atlantique Et Lorraine v. AK Steel Corp.
908 F.3d 1267 (Federal Circuit, 2018)
Arcelormittal v. Ak Steel Corporation
856 F.3d 1365 (Federal Circuit, 2017)
ABC Data Entry Systems, Inc.
Armed Services Board of Contract Appeals, 2016
Koninklijke Philips N v. v. Zoll Medical Corporation
656 F. App'x 504 (Federal Circuit, 2016)
ArcelorMittal France v. AK Steel Corp.
147 F. Supp. 3d 232 (D. Delaware, 2015)
UCB, Inc. v. Yeda Research & Development Co.
117 F. Supp. 3d 755 (E.D. Virginia, 2015)
Arcelormittal France v. Ak Steel Corporation
786 F.3d 885 (Federal Circuit, 2015)
Azure Networks, LLC v. Csr, Plc
771 F.3d 1336 (Federal Circuit, 2014)
Medisim Ltd. v. Bestmed, LLC
758 F.3d 1352 (Federal Circuit, 2014)