Application of Warren R. Attwood

354 F.2d 365, 53 C.C.P.A. 784
CourtCourt of Customs and Patent Appeals
DecidedJanuary 6, 1966
DocketPatent Appeal 7435
StatusPublished
Cited by6 cases

This text of 354 F.2d 365 (Application of Warren R. Attwood) is published on Counsel Stack Legal Research, covering Court of Customs and Patent Appeals primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Application of Warren R. Attwood, 354 F.2d 365, 53 C.C.P.A. 784 (ccpa 1966).

Opinions

RICH, Judge.

This appeal is from the Patent Office Board of Appeals decision affirming the rejection of all claims in application serial No. 833,023, filed August 11, 1959, for “Structural Elements for Metal Framing System.” This appeal is taken only on claims 48-54, the appeal of claims 37-47 having been withdrawn.

This application is a continuation-in-part of serial No. 806,969, filed April 16, 1959, which was a continuation-in-part of the parent application serial No. 317,-128, filed October 27, 1952. The parent case was carried through an appeal to the Board of Appeals which, on February 28, 1958, reversed the examiner’s rejection of three claims, directed to the same invention as the claims here on appeal but somewhat narrower in scope by reason of the inclusion of what appellant, after that board decision, came to regard as unnecessary limitations, not necessarily part of the novel subject matter sought to be protected. Before the intermediate application was filed a Notice of Allowance had been issued in the parent case but it was nevertheless abandoned.

The Invention

Broadly, the invention relates to metal framing systems which can be built up from stock structural members, nuts, bolts, and fittings to construct a variety of things such as storage racks for barrels, tires, bar-stock, pipe, and the like, billboards, catwalks, hand rails, tables, machine guards, ramps, scaffolding, shelving, tables and benches, partition walls, and even entire small buildings. Such systems appear to be adult versions of the childhood toys known as “Erector” or “Meccano” sets.

[366]*366The background of the invention is said to have begun with a system known as “Unistrut” described in U. S. Patent 2,345,650, issued April 4, 1944, to Charles W. Attwood, father of appellant. James W. Attwood, appellant’s brother, who has given affidavits in this case, is an officer and general manager of Unistrut Corporation. Appellant developed the invention at bar as a research engineer with Attwood Development Company which was formed by Charles W. Attwood “to conduct development work in general research in fields relating to Metal Framing.” There have been sales of “Unistrut” of over $80 million in the fifteen years it has been on the market and it now appears to be in competition with some 28 other manufacturers of metal framing systems.

Since the present invention was conceived as an improvement on “Unistrut,” we will indicate the nature of the latter. The basic element of the system is an elongated U-shaped channel member with inwardly turned edges, provided in various depths and metal gauges. These members can be cut to desired lengths with a hacksaw and joined to other pieces by means of nuts and bolts and various angle fittings, links, braces, etc. The basic fastening concept is to place a special nut in the channel with its ends underlying the inwardly turned edges thereof and to screw the bolt into it after passing it through a hole in the member to be joined. The nuts may have grooves to engage the edges of the channel. Thus the only tools required for erection of a structure from the parts of the system are a hacksaw and a wrench. It is said that some 2500 different fittings out of 10,000 that have been designed are regularly stocked, wherefore the system is highly adaptable to varying needs. It will be appreciated that since the nuts initially slide in the channels and can engage the inwardly turned lips at any point, the relative placement and connection of two members is infinitely variable. There is in the art, however, and apparently in competition with “Uni-strut,” another type of framing member which is provided with rows of holes or perforations of various shapes through which bolts may pass in order to join together structural members in the form of tubes, angles, channels, etc.

The present invention is also concerned with a metal framing system consisting of channels, angles, square tubes and the like, together with a variety of fittings, all to be held together by nuts and bolts. It differs from “Unistrut” in that the bolts are intended to pass through perforations in all the strut members. It differs from the known perforated type of strut members in that the struts do not initially have holes in them — that is to say, actual holes. Instead, the strut members are provided with rows of potential holes in the form of “knock-outs.” To provide á framing system which can be made up with facility in a large choice of dimensions each framing member is provided with a large number of knockouts by arranging them longitudinally in rows in regularly spaced relation, on 1-inch centers, for example. This is the first aspect of the invention. The second aspect is that the knock-outs are formed in a special way. We quote from the specification:

Briefly, my invention consists in punching out of the several structural members which comprises [sic] my metal framing system, a row or series of rows of so-called “knock-outs”, which are the slugs formed when the hole is partially punched out of the structural member, and the slug or “knock-out” is then replaced, filling its hole again, leaving the strength of the structural member practically unimpaired. [Emphasis ours.]

In more detail:

Before the forming operation [which shapes the structural element], * * the strip of sheet metal is subjected to a punch press or roller die operation, whereby a multiplicity of so-called knock-outs 40 or slugs are formed when a hole is partially punched out of the structural member, and the slug or knock-out is [367]*367then replaced, filling its hole again, and leaving the strength of the structural member practically unimpaired. * * * With a hard steel the punch normally will penetrate the structural member approximately one-third of its thickness, and with a softer steel will penetrate the structural member to approximately two-thirds of its thickness. The slug or knock-out 40 is then pressed back into place in a suitable manner, as by pressing rolls, to present a substantially smooth surface on the flat sides of the structural member 30. To restore or retain the original strength of the structural member after the knock-outs are severed, and are then pressed back into place, it is important that the knock-outs closely contact the sides of the hole which is formed in the structural member by punching out a knock-out. The closer the fit of the knock-out in its hole, and hence its contact with the sides of the hole, the more the original compressive strength of the structural member is retained or restored. [Emphasis ours.]

As compared to “Unistrut,” which requires for assembly only a saw and a wrench, the system of the invention, which goes by the name of “Perf-OStrut,” requires in addition only a hammer and a drift pin with which to remove the knock-outs. It is stated to be the great advantage of “Perf-O-Strut” over “Unistrut” that “at least ninety percent” of the fittings used with the latter can be eliminated, which effects an enormous saving in stocking requirements. Another major advantage is that panels can be attached directly to any side of a “Perf-O-Strut” member, whereas with “Unistrut” this cannot be done unless special members or fittings are used.

The invention has been defined in a single main claim, 48, and six dependent claims. Claim 48, which we have broken into numbered elements, reads:

48.

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354 F.2d 365, 53 C.C.P.A. 784, Counsel Stack Legal Research, https://law.counselstack.com/opinion/application-of-warren-r-attwood-ccpa-1966.