Zappola v. Osi Sealants, Unpublished Decision (5-23-2005)

2005 Ohio 2527
CourtOhio Court of Appeals
DecidedMay 23, 2005
DocketNo. 2003-L-184.
StatusUnpublished

This text of 2005 Ohio 2527 (Zappola v. Osi Sealants, Unpublished Decision (5-23-2005)) is published on Counsel Stack Legal Research, covering Ohio Court of Appeals primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Zappola v. Osi Sealants, Unpublished Decision (5-23-2005), 2005 Ohio 2527 (Ohio Ct. App. 2005).

Opinion

OPINION
{¶ 1} Appellant, Mark Zappola, appeals from a judgment entry of the Lake County Court of Common Pleas, granting summary judgment in favor of appellee, OSI Sealants, Inc.1 For the reasons set forth below, we affirm the judgment of the trial court.

{¶ 2} Appellee is engaged in the business of producing adhesive sealants, such as caulk or glue. Appellee was insured by Wasau Underwriters Insurance Company.

{¶ 3} Appellant commenced employment with appellee in April 1999, as a package handler, and he held this position throughout the course of his employment. Appellant was required to perform a variety of tasks, including operating machines that package the finished product.

{¶ 4} Appellant spent much of his time operating the Prosys 4-up quart filling machine ("the Prosys"). As part of his position, appellant was required not only to run the Prosys machine but also to fix jams and other machine malfunctions.

{¶ 5} The machine was purchased from the Prosys Division of Reagent Chemical Research, Inc. The machine channels adhesive sealant into cylindrical tubes in which the sealant is eventually sold. The sealant is channeled into tubes by a set of vertical cylindrical pistons/cylinders, which are near the top of the machine and held by a horizontal crossbar. The crossbar is located above the cylinders. Above the crossbar is the metal upper frame of the machine, which is approximately nine feet above the floor.

{¶ 6} From the materials submitted by the parties, as part of the summary judgment exercise, we are unable to ascertain the precise structure of the machine and how it operated. No diagram or other schematic of the machine was made part of the record by either party.

{¶ 7} On the day of the incident, the machine was operated without the small guard that kept the caps moving in the proper direction. The maintenance department was in the process of procuring a replacement. Appellant testified in his deposition that the caps jammed 104 times during his shift the day before the incident. According to appellant, when he reported the problem to appellee, he was told to "continue working and keep [the] production working."

{¶ 8} The Prosys machine used compressed air to force the product from a reservoir, through plumbing, to the packaging tubes. In an affidavit, Jeff Schultze, an employee of Reagent Chemical, stated that he had learned that appellee had modified the machine. According to Schultze, "[a]s originally shipped to appellee, the [Prosys] provided air pressure to the reservoir lid via a connection from the main air manifold. The main air manifold was supplied by the Main Air Solenoid Valve. The solenoid valve was interlocked into the machine's emergency stop mechanisms, i.e., the solenoid valve dumped the reservoir head pressure when an [emergency stop] button was pressed or the safety gate was opened." Two of appellee's employees, visiting Reagent Chemical to review the machine, indicated to Schultze that, with the modification, the machine did not "dump" its stored energy when the emergency button was pressed. The crossbar continued moving upward, until the machine completed its cycle and stopped, placing the crossbar at the top of the machine in its "home" position.

{¶ 9} According to appellant, appellee modified the machine in this way because the sealants manufactured were highly flammable. Appellant contends that appellee made the decision to use nitrogen, rather than compressed air, to force the product from a reservoir through plumbing and into the tubes, because nitrogen was an inert gas and less flammable. This modification bypassed the solenoid device that connected the gas source with the emergency stop button and the safety doors. Appellant alleges in his appellate brief that this modification allowed the crossbar to continue to move, even after all energy sources were disconnected, until it reached its "home position" at the top of the machine. Appellant failed to direct our attention to what portion of the record substantiates this claim. Further, appellant admitted that he did not know whether appellee knew that the condition was unreasonably dangerous and substantially certain to cause injury.

{¶ 10} Appellant testified in his deposition that he felt "confident" operating the machine. He received safety training on the machine, including instruction on the operating procedures and safety functions, and he passed a test on the Prosys. Appellant also attended safety meetings regarding the machinery. Although management approached appellant numerous times to elicit comments and concerns regarding the machine, including one week prior to the accident, appellant never had any comments or concerns about the safety of the machine.

{¶ 11} Appellant's complaint arose from an incident that occurred on February 16, 2001, when he was injured while allegedly attempting to clear a cap jam in the Prosys. The parties do not dispute that appellant's head became lodged between the horizontal crossbar and the upper frame of the machine, causing injury.

{¶ 12} On that morning, the cap feed tray was having continual problems. Appellant testified that the cap feed tray was approximately two to three feet from the crossbar. He also stated that he did not need to and had never previously put any part of his body between the crossbar and the upper frame of the machine, to reach or clear the cap feed tray.

{¶ 13} To fix the cap jam, appellant testified that he did not stop the cycle or press the emergency stop button.2 Instead, appellant testified that the machine was already stopped due to the jam. Appellant "[o]pened the door, slid the ladder in, stepped on the second rung of the ladder, climbed up two rungs of the ladder and worked on the problem."3 Appellant stated that he attempted to fix the problem by reaching his arm into the machine. He does not remember what happened after that. He next remembers waking up at Metro Hospital in Cleveland. According to various witnesses, appellant's head became caught between the crossbar and the metal frame of the machine, approximately nine feet above the ground, and two to four feet from the cap feed tray.

{¶ 14} Appellant does not recall reaching any part of his body between the crossbar and the metal frame. Although he stated he did not remember anything after reaching to fix the cap jam, he also stated affirmatively that he did not climb the whole way up on the ladder to the top of the machine and had never been on top of the machine before.

{¶ 15} Appellant's co-worker, Al Barber ("Barber"), was the only witness to the incident. He had a different recollection of events. First, Barber indicated that he had seen appellant on top of the machine numerous times before. Barber testified that this was against company policy, and he stated he had warned appellant not to do that because their supervisor would get upset.

{¶ 16} As appellant stated, Barber testified that a worker would have to get on the ladder to clear a cap jam. Barber, as well as Al Crawford ("Crawford"), another coworker, detailed the process required to fix a cap jam. Both men stated that one would have to first stop the machine, climb three steps up the ladder, and then reach his arm into the machine to clear the problem.

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Cite This Page — Counsel Stack

Bluebook (online)
2005 Ohio 2527, Counsel Stack Legal Research, https://law.counselstack.com/opinion/zappola-v-osi-sealants-unpublished-decision-5-23-2005-ohioctapp-2005.