Willmar Poultry Co. v. Carus Chemical Co.

378 N.W.2d 830, 1985 Minn. App. LEXIS 4805
CourtCourt of Appeals of Minnesota
DecidedDecember 17, 1985
DocketC4-85-716
StatusPublished
Cited by24 cases

This text of 378 N.W.2d 830 (Willmar Poultry Co. v. Carus Chemical Co.) is published on Counsel Stack Legal Research, covering Court of Appeals of Minnesota primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Willmar Poultry Co. v. Carus Chemical Co., 378 N.W.2d 830, 1985 Minn. App. LEXIS 4805 (Mich. Ct. App. 1985).

Opinion

OPINION

HUSPENI, Judge.

Respondent Willmar Poultry Company (Willmar Poultry) brought this products liability action against appellant Carus Chemical Company (Carus), Reichhold Chemicals, Inc. (Reichhold), Hawkins Chemical, Inc. (Hawkins) and Thompson-Hayward Chemical Company (Thompson-Hayward), seeking to recover damages arising from a fire which occurred at Willmar Poultry’s facility. Reichhold, Hawkins, and Thompson-Hayward settled with Willmar Poultry pri- or to trial. Following a lengthy trial, the jury allocated responsibility for the fire 20% to Willmar Poultry, 80% to Carus, and 0% to Reichhold. The trial court denied Carus’ motion for judgment notwithstanding the verdict or, in the alternative, a new trial. Carus appeals. We affirm.

FACTS

Willmar Poultry operates a turkey hatchery in Willmar, Minnesota. It periodically fumigates its hatchery buildings and incubators in order to disinfect them. For a number of years, Willmar Poultry fumigated its buildings and incubators by combining potassium permanganate and a 37% formaldehyde solution.

Carus is the sole manufacturer of potassium permanganate in the United States, and sells the product under the trade name “Cairox.” Carus recommends that potassium permanganate be used in combination with formaldehyde for fumigating poultry hatcheries.

Reichhold manufactures a formaldehyde solution and sells its product under the trade name “Formalin.” Willmar Poultry purchased the potassium permanganate involved in this case from Hawkins and it purchased the formaldehyde solution from Thompson-Hayward.

On November 17, 1978, as the final stage of a major cleaning of its facility, Willmar Poultry planned to do a large-scale fumigation. It had never done such an extensive fumigation before. Its normal procedure was to pour a measured amount of potassium permanganate into a three pound coffee can which contained a small amount of the formaldehyde solution.

The employees of Willmar Poultry did a few tests during the week prior to the fumigation to determine the size of containers they should use and a method for mixing the large quantities of chemicals. They decided to use stock tanks to fumigate the smaller rooms in the hatchery and garbage dumpsters to fumigate the larger areas of the facility. They also decided to modify their usual procedure to accommodate the larger amounts of chemicals that were required.

Ray Norling, the vice president of Will-mar Poultry, testified that he decided to do an experiment prior to the fumigation in order to test two gas masks and also to determine whether any unexpected reactions would occur when he poured the formaldehyde. solution on the potassium permanganate. He used a stock tank for his experiment. Within twenty to thirty sec *833 onds after he poured the formaldehyde solution on the potassium permanganate, he observed a flame that was blue at the base and, above a couple of inches of blue flame, the flame was red. At times, the flame reached a height of twelve inches. The flame was as thick as a pointer. After three to four minutes, the flame subsided and Norling saw the flame go out. The flame was not unexpected because Norling had observed soot in other containers that were previously used for fumigation.

Norling then implemented a plan which he considered would control the flow of the formaldehyde solution and prevent a fast release of fumes. The employees placed approximately 180 pounds of potassium permanganate in the bottom of a dumpster and approximately 45 gallons of the formaldehyde solution in a 55-gallon drum which was set on a stand above the dumpster. Attached to the drum was a spigot and a hose. The employees planned that, when they opened the spigot, the formaldehyde solution would run from the drum into the dumpster and mix with the potassium permanganate. They considered that the spigot would allow them to control the rate at which the formaldehyde solution would pour into the potassium permanganate, and therefore, they would be able to control the rate and speed of the chemical reaction.

As a result of this setup, the chemicals were mixed at a much slower rate than was normal. Norling testified that he thought the slower the rate of mixture, the less fumes would be created, the personnel would have a longer time to leave the building without being harmed by the fumes, and any problems would be avoided. Nor-ling expected some fire in the bottom of the dumpster, but he testified that he would “anticipate the same kind of flame that I saw in the stock tank.”

All of Willmar Poultry’s precautions backfired. When employees of Willmar Poultry opened the spigot on the drum, the formaldehyde solution poured on to the potassium permanganate and there was an instantaneous violent chemical reaction.

Within seconds, fire leapt to the ceiling of the hatchery and the uncontrollable fire destroyed the building. No one was injured.

Dr. Kent Voorhees, one of Willmar Poultry’s experts, testified at trial that Willmar Poultry’s method of mixing the potassium permanganate and the formaldehyde solution created a serious risk of fire. Voo-rhees conducted a number of experiments with potassium permanganate and the formaldehyde solution. Most of the experiments were videotaped and the videotape was shown to the jury. He used a number of different containers — coffee cans, barrels, stock tanks and dumpsters. Voorhees opined, based on his experiments, that the reaction of the two chemicals is unpredictable.

Voorhees described five factors that influence the chemical reaction: (1) in order to have a controlled chemical reaction, the chemicals need to be mixed completely and thoroughly; (2) the faster the chemicals are mixed together, the safer the reaction is; (3). it is safer to add the potassium permanganate to the formaldehyde solution, rather than vice versa; (4) containers with high sides tend to create a column of formaldehyde gas and thus create a higher risk of flames; (5) there is a maximum limit to the amount of chemicals that can be safely used.

Voorhees concluded that potassium permanganate and formaldehyde cannot be used safely to fumigate a large building. He further testified that the slow addition of small amounts of the formaldehyde solution to large quantities of potassium permanganate is the most hazardous way to mix the two chemicals.

Each drum of potassium permanganate had three labels on it. One label stated:

DANGER: STRONG OXIDIZER CONTACT WITH OTHER MATERIALS MAY CAUSE FIRE. KEEP FROM CONTACT WITH CLOTHING AND OTHER COMBUSTIBLE MATERIALS. REMOVE AND WASH CLOTHING PROMPTLY. STORE IN TIGHTLY CLOSED CONTAINERS. DO NOT *834 STORE NEAR COMBUSTIBLE MATERIALS.

Another label stated, among other things, that “contact with combustible material may cause fire or explosion.” The third label contained a yellow flame symbol with the word “OXIDIZER” printed underneath the symbol.

Willmar Poultry’s other expert witness, Dr. Kenneth Cohen, testified that the warnings on the potassium permanganate were inadequate. First, he testified that the warning labels specifically contradict the long-standing and recommended practice in the poultry industry of combining a combustible material (the formaldehyde solution) with a strong oxidizer (potassium permanganate).

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Bluebook (online)
378 N.W.2d 830, 1985 Minn. App. LEXIS 4805, Counsel Stack Legal Research, https://law.counselstack.com/opinion/willmar-poultry-co-v-carus-chemical-co-minnctapp-1985.