Vergason Technology, Inc. v. Masco Corp.

146 F. Supp. 2d 465, 2001 U.S. Dist. LEXIS 7754, 2001 WL 640964
CourtDistrict Court, D. Delaware
DecidedMay 17, 2001
DocketCiv.A. 95-286-JJF
StatusPublished

This text of 146 F. Supp. 2d 465 (Vergason Technology, Inc. v. Masco Corp.) is published on Counsel Stack Legal Research, covering District Court, D. Delaware primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Vergason Technology, Inc. v. Masco Corp., 146 F. Supp. 2d 465, 2001 U.S. Dist. LEXIS 7754, 2001 WL 640964 (D. Del. 2001).

Opinion

OPINION

FARNAN, District Judge.

This action was brought by Plaintiff, Vergason Technology, Inc. (“Vergason”) against Defendants Masco Corporation, Vapor Technologies, Inc., and Summa Holding Corp. (collectively “Masco”) alleging infringement of United States Patent No. 5,037,522 (the “’522 Patent”). The parties briefed their respective positions on claim construction, and the Court conducted a Markman hearing on the disputed terms in the claim. This Memorandum Opinion presents the Court’s construction of the disputed terms in the ’522 Patent.

BACKGROUND

I. Introduction to the Technology Generally

The ’522 Patent relates to an electric arc vapor deposition. device which is used to deposit coatings on various types of articles. (’522 Patent, col. 1, 1. 5-7). The articles coated by the device include such items as drill bits, cutting tools, plumbing fixtures, surgical tools like hip joints and automotive parts like headlights and taillights. (Tr. 33). The coatings used by the device for these articles include such substances as titanium nitride to prevent wear and corrosion, and nickel chrome for reflective applications. (Tr. 31).

Generally, electric arc vapor deposition is done inside a vacuum chamber using a high current electric arc generated from a power supply in the chamber. The power supply is akin to a large car battery that has a “plus” and “minus” output. The negative lead from the power supply is connected to a cathode and an arc is initiated on the cathode to create an arc discharge within the vacuum chamber. The high current electric arc then evaporates material off of a cathode forming a vapor. The vapor is then deposited on the articles to be coated. (’522 Patent, col. 1, 1. 7-11; Tr. 32).

II. The ’522 Patent

The ’522 Patent discloses an electric arc vapor deposition device aimed at solving certain problems associated with its predecessor devices. In previous electric arc vapor devices, the arc would wander erratically across the face of the cathode causing the cathode material to be unevenly consumed. The uneven consumption of the cathode material would, in turn, reduce the life expectancy of the cathode material. Confinement devices were utilized in other devices to try to prevent the arc from wandering so that the cathode would be evenly eroded. However, the confinement devices frequently caused problems, because they would extinguish the arc if it wandered off the cathode. If the arc was extinguished, then the arc would need to be restruck to continue the evaporation of the cathode. Frequent restriking of the arc *467 would cause large particle emissions, which would mix with the vaporized coating material and cause rough surfaces on the articles coated. (’522 Patent, col. 1, 1. 30-35).

Attempting to address these problems, the ’522 Patent discloses an electric arc device with five objectives. As described in the ’522 Patent, the objectives of the invention are to provide an electric arc vapor device in which (1) the arc is maintained on the cathode without confinement devices which could extinguish the arc or cause the cathode to erode unevenly; (2) the arc travels rapidly along the length of a large cathode, so that larger articles and a larger number of articles can be evenly coated; (3) the device can be fitted inside hollow articles like pipes or tubes to evenly coat the inside surfaces of such articles; (4) a lower anodexathode size relationship is used, so that a higher operating voltage but lower current can be used to improve coating uniformity and quality; and (5) the anode and cathode of the device are spaced further apart from one another so as to improve ionization rates, which in turn improves coating uniformity and quality. (’522 Patent, col. 1, 1. 60-col. 2, 1. 1-19).

According to the ’522 Patent, the objects of the invention are achieved by utilizing a long, preferably cylindrical, cathode. (’522 Patent, col. 2, 1. 20-22). Arc sensors are disposed proximate to a first and second end of the cathode which detect the presence of the electric arc on the cathode. The output of the sensors are then used to control a switching circuit which “selectively connects” the negative side of a power supply to either end of the cathode. (’522 Patent, col. 2, 1. 23-30). The arc spot tends to travel toward the end of the cathode that is connected to the negative end of the power supply. Thus, if an arc is struck at the first end of the cathode, and the power supply is connected to the second end of the cathode, the arc spot will travel toward the second end of the cathode. (’522 Patent, col. 2,1. 30-43). This characteristic of the arc enables the arc spot to travel back and forth between the two ends of the cathode through the use of the switching circuit' which alternately connects the power supply to the ends of the cathode. As the arc spot travels toward the first end of the cathode, it is sensed by the first arc sensor and the power supply connection is switched to the second end of the cathode to cause the arc to reverse direction and travel back toward the second end. (’522 Patent, col. 2, 1. 43-53). This arrangement is repeated to cause the arc to travel back and forth in a sustained manner, preventing the arc from being extinguished and causing a more even erosion of the cathode and a smoother coating of the articles. (’522 Patent, col. 2, 1. 54-60).

Figure 1 of the ’522 Patent depicts the electric arc vapor deposition device. The device includes a vacuum chamber containing two electrodes, an anode and a cylindrical-shaped cathode, which is formed from the coating metal selected like titanium, nickel or copper. The device also includes supports or “platforms” to hold the articles to be coated. Parallel to the cathode are two conductor rods. One rod is positioned to a “first end” of the cathode, and the other rod is positioned to a “second end” of the cathode. Sensor heads are attached to the rods to sense the presence of the arc spot on the cathode. The sensor heads detect the arc by sensing characteristics generated by the arc such as heat, light, an electric field or a magnetic field. The sensors can also be positioned in different places along the cathode to control the position of the are on the cathode. (’522 Patent, col. 4, 1. 19-34).

A high voltage power supply is also connected to the vacuum chamber. Specifical *468 ly, the positive output of the power supply is connected to the vacuum chamber and the negative output is connected through a rotary contact brush to a rotatable shaft which is part of the article support platform. When metallic articles are coated, the power supply is used to apply a negative voltage bias to the fixture support, which in turn applies the negative voltage to the articles. The negative voltage bias of the articles is meant to improve the attraction of the coating materials of the articles. However, if non-metallic articles are coated, this power supply is not used. (’522 Patent, col. 4,1. 47-59).

A second power supply is also used in the device which is known as the arc power supply. The positive DC voltage output of the arc power supply is connected to a terminal on the anode and the negative DC voltage output of the power supply is connected to a switching circuit.

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146 F. Supp. 2d 465, 2001 U.S. Dist. LEXIS 7754, 2001 WL 640964, Counsel Stack Legal Research, https://law.counselstack.com/opinion/vergason-technology-inc-v-masco-corp-ded-2001.