US Synthetic Corp. v. Itc

128 F.4th 1272
Court of Appeals for the Federal Circuit·Decided February 13, 2025·No. 23-1217·Published·Cited by 1 cases

Opinion

United States Court of Appeals for the Federal Circuit

US SYNTHETIC CORP.,

Appellant

v.

INTERNATIONAL TRADE COMMISSION, Appellee

SF DIAMOND CO., LTD., SF DIAMOND USA, INC., ILJIN DIAMOND CO., LTD., ILJIN HOLDINGS CO., LTD., ILJIN USA INC., ILJIN EUROPE GMBH, ILJIN JAPAN CO., LTD., ILJIN CHINA CO., LTD., INTERNATIONAL DIAMOND SERVICES, INC., ZHENGZHOU NEW ASIA SUPERHARD MATERIAL COMPOSITE CO., LTD., SHENZHEN HAIMINGRUN SUPERHARD MATERIALS CO., LTD., GUANGDONG JUXIN NEW MATERIAL TECHNOLOGY CO., LTD.,

Intervenors

2023-1217

Appeal from the United States International Trade Commission in Investigation No. 337-TA-1236.

Decided: February 13, 2025

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DANIEL COOLEY, Finnegan, Henderson, Farabow, Garrett & Dunner, LLP, Reston, VA, argued for appellant. Also represented by BRANDON THOMAS ANDERSEN, J. DEREK MCCORQUINDALE; JAMES R. BARNEY, MAREESA ARNITA FREDERICK, ALEXANDER EDISON HARDING, CHRISTINA JI-HYE YANG, Washington, DC.

CATHY CHEN, Office of the General Counsel, United States International Trade Commission, Washington, DC, argued for appellee. Also represented by DOMINIC L. BIANCHI, WAYNE W. HERRINGTON, PANYIN HUGHES, MICHELLE W. KLANCNIK.

THEODORE J. ANGELIS, K&L Gates LLP, Seattle, WA, argued for all intervenors. Intervenors Zhengzhou New Asia Superhard Material Composite Co., Ltd., Shenzhen Haimingrun Superhard Materials Co., Ltd., Guangdong Juxin New Material Technology Co., Ltd. also represented by GEORGE C. SUMMERFIELD, JR., Chicago, IL; TIMOTHY P. WALKER, San Francisco, CA; JAS DHILLON, Law Office of Jas Dhillon, Tracy, CA; DARLENE GHAVIMI, Spencer Fane, LLP, Austin, TX.

TIMOTHY C. BICKHAM, Dentons US LLP, Washington, DC, for intervenors SF Diamond Co., Ltd., SF Diamond USA, Inc. Also represented by STEPHEN YANG, New York, NY; LI GUO, Bunsow De Mory LLP, Redwood City, CA.

WILLIAM R. PETERSON, Morgan, Lewis & Bockius LLP, Houston, TX, for intervenors Iljin Diamond Co., Ltd., Iljin Holdings Co., Ltd., Iljin USA Inc., Iljin Europe GmbH, Iljin Japan Co., Ltd., Iljin China Co., Ltd. Also represented by JULIE S. GOLDEMBERG, Philadelphia, PA; JEFFREY G. KILLIAN, ERIC S. NAMROW, STEPHANIE LAURA ROBERTS, Washington, DC; ZACHARY DAVID MILLER, Chicago, IL.

ADAM R. HESS, Squire Patton Boggs (US) LLP, for intervenor International Diamond Services, Inc.

US SYNTHETIC CORP. v. ITC 3

Before DYK, CHEN, and STOLL, Circuit Judges.

CHEN, Circuit Judge.

US Synthetic Corp. (USS) filed a complaint with the United States International Trade Commission (Commission ) alleging that Intervenors, among others, violated 19 U.S.C. § 1337 (section 337) based upon the importation, the sale for importation, and the sale within the United States after importation of certain products that infringe five of USS’s patents. Only one of those patents is at issue in this appeal: U.S. Patent No. 10,508,502 (’502 patent). 1 The ’502 patent claims a certain type of composition known as a polycrystalline diamond compact. The Commission instituted an investigation, and in a final initial determination, the administrative law judge (ALJ) determined that claims 1, 2, 11, 15, and 21 of the ’502 patent (asserted claims) were infringed, not invalid under 35 U.S.C. §§ 102, 103 or 112, and that USS satisfied the economic prong of the domestic industry requirement. Certain Polycrystalline Diamond Compacts & Articles Containing Same, Inv. No. 337-TA- 1236, 2022 WL 897722, at *53, *90–91, *102 (Mar. 3, 2022) (Initial Determination). The ALJ, however, determined that the asserted claims are patent ineligible because they violate the abstract-idea exception to 35 U.S.C. § 101. Id. at *89–90, *102. The Commission reviewed certain aspects of the final initial determination, and, in relevant part, affirmed the ALJ’s determinations that the asserted claims are patent ineligible under § 101 and that Respondents failed to prove a lack of enablement under § 112. Certain Polycrystalline Diamond Compacts & Articles Containing Same, Inv. No. 337-TA-1236, 2022 WL 15792877, at *23,

1 As to the four other asserted patents, two were terminated from the investigation at the request of USS, and the remaining two were held ineligible under § 101.

4 US SYNTHETIC CORP. v. ITC

*35 (Oct. 26, 2022) (Commission Decision). Accordingly, only the § 101 ruling prevented a section 337 violation based on infringement of the ’502 patent.

USS appeals the Commission’s patent ineligibility ruling . Intervenors argue in the alternative that the asserted claims are not enabled under § 112. For the following reasons , we reverse the Commission’s conclusion that the asserted composition of matter claims are ineligible under § 101, affirm the Commission’s enablement conclusion, and remand.

BACKGROUND

I

The ’502 patent is titled “Polycrystalline Diamond Compact.” A polycrystalline diamond compact (PDC) is a composition made of a polycrystalline diamond table (diamond table) bonded to a substrate. The diamond table is made from synthesized polycrystalline diamond, and the substrate is made from a cemented hard metal composite, like cobalt-cemented tungsten carbide. ’502 patent col. 1 ll. 30–32, col. 10 ll. 44–45.

Due to the superabrasive nature of the diamond table, PDCs “are utilized in a variety of mechanical applications,” including drilling tools and machining equipment. Id. col. 1 ll. 20–25. “PDCs have found particular utility as superabrasive cutting elements in rotary drill bits . . . .” Id.

US SYNTHETIC CORP. v. ITC 5

col. 1 ll. 26–27. Below is an enlarged view of a PDC (left) and multiple PDCs in a drill bit (right).

J.A. 552.

Forming a diamond table and bonding it to the substrate requires the use of intense pressure and temperature . ’502 patent col. 1 ll. 30–32. For example, the patent discloses that conventional PDCs are fabricated by placing the substrate “into a container with a volume of diamond particles positioned adjacent to the” substrate. Id. col. 1 ll. 42–45. Then, the substrate and diamond particles are processed under high-pressure, high-temperature (HPHT) conditions in the presence of a catalyst. Id. col. 1 ll. 46–48. The catalyst, often a metal-solvent catalyst like cobalt, “causes the diamond particles to bond to one another to form a matrix of bonded diamond grains defining a [diamond ] table that is bonded to the substrate.” Id. col. 1 ll. 48–54. The metal catalyst originates from the substrate and “liquefies and sweeps . . . into interstitial regions between the diamond particles during the HPHT process,” thereby “promot[ing] intergrowth between the diamond particles.” Id. col. 1 ll. 54–61.

6 US SYNTHETIC CORP. v. ITC

Although the metal catalyst helps to promote the bonding between diamond grains during the formation process, the metal catalyst’s presence in the formed PDC can produce undesirable characteristics. One method for reducing the amount of the metal catalyst in the resulting PDCs is called “leaching.” Id. col. 12 ll. 20–22. Leaching involves submerging the diamond table into an acid bath, whereby the acid removes some of the metal catalyst. Related U.S. Patent No. 10,507,565 (’565 patent), which was also asserted in the underlying proceeding, explains that the leaching process “can be relatively time consuming” and “may decrease the mechanical strength of the [diamond] table.” ’565 patent col. 2 ll. 16–19.

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US Synthetic Corp. v. Itc, 128 F.4th 1272 (Fed. Cir. 2025).

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