United States Gypsum Co. v. Rock Wool Insulating Co.

212 F. Supp. 1, 136 U.S.P.Q. (BNA) 524, 1962 U.S. Dist. LEXIS 5573
CourtDistrict Court, D. Colorado
DecidedDecember 14, 1962
DocketCiv. No. 6192
StatusPublished
Cited by6 cases

This text of 212 F. Supp. 1 (United States Gypsum Co. v. Rock Wool Insulating Co.) is published on Counsel Stack Legal Research, covering District Court, D. Colorado primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
United States Gypsum Co. v. Rock Wool Insulating Co., 212 F. Supp. 1, 136 U.S.P.Q. (BNA) 524, 1962 U.S. Dist. LEXIS 5573 (D. Colo. 1962).

Opinion

KERR, District Judge

(assigned).

This is a patent infringement case brought pursuant to 35 U.S.C. § 281, and 28 U.S.C. § 1338(a). The patents in suit involve the methods and apparatus to produce mineral wool. Defendants deny infringement and assert the invalidity of plaintiff’s patents.

Plaintiff, United States Gypsum Company, as assignee and owner of the patents No. 2,587,710 and No. 2,646,593 issued to Richard M. Downey brought this action for damages and injunction relief against Rock Wool Insulating Company and Herbert F. Korholz. The additional defendants were brought in when Rock Wool Insulating Company merged into MPM Investment Company and when the latter company merged into Better Industries, Inc. MPM Investment Company’s two mineral wool production subsidiaries, Texas Rock Wool Corporation and Mineral Wood Insulations Co., became divisions of Better Industries, Inc. Intervenor Joseph M. Brennan’s sole interest in this controversy is that of a stockholder of Rock Wool Insulating Company, who is attempting to ascertain the state of affairs of said company. It was agreed by all' the parties that the interest of said intervenor would not be considered in this present suit. Consequently, all references to defendants herein exclude Intervenor, Joseph M. Brennan.

I shall first consider the issue of the validity of plaintiff’s patents. Sears, Roebuck & Co. et al. v. Jones et al., 10 Cir., 308 F.2d 705 (1962). Plaintiff is aided by the statutory presumption that a “patent shall be presumed valid”. 35 U.S.C. § 282. Defendants have the burden to overcome that presumption by strong, clear, cogent and convincing evidence. Radio Corporation of America et al. v. Radio Engineering Laboratories, Inc., 293 U.S. 1, 55 S.Ct. 928, 79 L.Ed. 163 (1934); Insul-Wool Insulation Corporation v. Home Insulation, Inc., 10 Cir., 176 F.2d 502 (1949); Skinner Bros. Belting Co. v. Oil Well Improvements Co., 10 Cir., 54 F.2d 896 (1931); Moon et al. v. Cabot Shops, Inc. et al., 9 Cir., 270 F.2d 539 (1959).

Defendants assert five principal grounds for the alleged invalidity of the patents: they aver file wrapper estoppel'; they claim that the second Downey patent, No. 2,646,593, is invalid on the principle of double patenting; they attempt to show that the method claims of the patents are invalid as reciting merely the function of the apparatus; they contend that certain claimsxin the second patent are invalid under the rule against patenting old combinations; and, finally, they assail the patentability of the patents over the prior art, in view of prior art not considered by the patent office. In general, defendants challenge that Richard M. Downey did not invent anything that entitled him to the protection of a patent.

Downey’s patents relate to the method and apparatus for producing mineral wool. The patentability of the Downey inventions is evidenced by their impact on the mineral wool production industry.

Prior to the inventions by Downey, mineral wool was produced entirely by a method of fiberization employing units known as blow caps. This method consisted of a cupola in which the slag or rock was melted; a slag trough into which the melt was discharged from the cupola; blow caps; and a collecting chamber. The blow caps were adjustable but they did not rotate.

An insignificant improvement in this blow cap method was effected by using V-troughs or dividers to divide the volume of slag into two or more streams. These molten slag streams fell into an area where numerous small stream jets were directed against the falling slag [3]*3streams. The arrangement of the steam orifices and the force of the steam itself created an area of low pressure which tended to hold the falling stream in a temporary position while the edges of the same slag streams were shredded by the velocity of the steam blast.

The consensus of the testimony was that the quality of the fiber produced in this manner was inferior. A large portion of the slag stream was not converted into fiber, but remained in solid small spheres of solidified slag, known as shot. A very objectionable product of the entire industry, this high shot content represented considerable material lost. The blow cap produced fibers which were short and which allowed much to be desired in diameter control. The witnesses were in accord in their conclusion that the blow cap operation was undesirable and that it was evident that progress was needed in the development of a better fiber, both from a quality and from an economic standpoint.

Under the auspices of plaintiff, experiments were conducted and research developed. The Armour Research Foundation and the Massachusetts Institute of Technology also participated in such research. The services of Mr. Richard M. Downey were engaged to find some way to obsolete the blow cap method of producing mineral wool. According to the record, Mr. Downey was only one of many people who were endeavoring to find some way economically to fiberize slag. Plaintiff’s works manager was alarmed at the competitive interest in the race for improvement. He was concerned about the success and economic health of the new and modern plant in Weston, Ontario. Such was the industrial atmosphere in the Fall of 1949 when Mr. Downey’s new method and apparatus were invented.

Mr. Rosier, plaintiff’s plant manager of the plant in Weston, Ontario, acclaimed Downey’s invention as “manna from heaven”. He testified that the equipment designed by Downey allowed for controlling the type of fiber that was made and there was greater yield of superior fiber per pound of slag than in the old process. The Downey apparatus consisted of a cylindrical rotor or rotary divider mounted and rotating on a horizontal shaft powered so that it would rotate at varying speeds from 600 to 1500 RPM. The rotor was twelve to fourteen inches in diameter. One end of the rotor was hollowed out cup shape or like a dishpan. The slag was fed from the cupola into the cup forming a continuous annulus or reservoir of melt all around on the inside of the rotor retaining it for a sufficient time for it to pick up the momentum from the rotor. It proceeded from the annulus over the lip of the rotor in many small streams. Back of the lip of the rotor was an annular steam ring which was drilled by a series of holes all around so that the small streams of melt which came off tangentially from the lip of the rotor would be intercepted by a blast of steam from the annular steam ring or annular blow nozzle to attenuate these streams into fiber. The fiber entered the blow room or collecting chamber through a circular orifice in the baffle plate. Downey’s apparatus contained also a “slug trap” whereby any of the small streamlets which were in particles that were too large or too cold to make fiber were flung through the steam jets by virtue of their higher kinetic energy. These particles were carried out at an angle greater than the wool and were caught in a trap area so they did not get into the finished product.

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212 F. Supp. 1, 136 U.S.P.Q. (BNA) 524, 1962 U.S. Dist. LEXIS 5573, Counsel Stack Legal Research, https://law.counselstack.com/opinion/united-states-gypsum-co-v-rock-wool-insulating-co-cod-1962.