Talexmedical, LLC v. Becon Medical Limited

Court of Appeals for the Federal Circuit·Decided July 22, 2022·No. 21-2069·Unpublished

Opinion

NOTE: This disposition is nonprecedential.

United States Court of Appeals for the Federal Circuit

TALEXMEDICAL, LLC,

Appellant

v.

BECON MEDICAL LIMITED, HENRY STEPHENSON BYRD, M.D.,

Cross-Appellants

2021-2069, 2021-2071, 2021-2109, 2021-2110

Appeals from the United States Patent and Trademark Office, Patent Trial and Appeal Board in Nos. IPR2020- 00028, IPR2020-00030.

Decided: July 22, 2022

ARTHUR ROBERT WEAVER, The Brickell IP Group, PLLC, Miami, FL, argued for appellant. Also represented by RICHARD GUERRA, JAVIER SOBRADO.

DAVID BOGDAN CUPAR, McDonald Hopkins LLC, Cleveland , OH, argued for cross-appellants. Also represented by MATTHEW JOHN CAVANAGH; ERIN RACHAEL CONWAY, NICHOLAS A. KURK, Chicago, IL.

2 TALEXMEDICAL, LLC v. BECON MEDICAL LIMITED

Before LOURIE, SCHALL, and REYNA, Circuit Judges. LOURIE, Circuit Judge. TalexMedical, LLC appeals from two decisions of the U.S. Patent and Trademark Office Patent Trial and Appeal Board (the “Board”) holding that claims 4–7 of U.S. Patent 8,167,942 (the “’942 patent”) and claim 16 of U.S. Patent 8,853,277 (the “’277 patent”) are not unpatentable as obvious . See TalexMedical, LLC v. Becon Med. Ltd., IPR2020- 00028, 2021 WL 1433251 (P.T.A.B. Apr. 15, 2021) (“’942 Decision”) and TalexMedical, LLC v. Becon Med. Ltd., IPR2020-00030, 2021 WL 1433255 (P.T.A.B. Apr. 15, 2021) (“’277 Decision”). 1 Becon Medical Limited and Henry Stephenson Byrd (collectively, “Becon”) cross-appeal from the Board’s decisions holding that claims 1–3 and 9 of the ’942 patent and claims 1–2 and 9–10 of the ’277 patent would have been obvious over prior art. See id.

For the reasons provided below, we affirm the judgment of invalidity for claims 1–3 and 9 of the ’942 patent and claims 1–2 and 9–10 of the ’277 patent. We also affirm the judgment of no invalidity for claim 4 of the ’942 patent and claim 16 of the ’277 patent. We finally hold that the Board erred in its construction of the “reversibly engage” claim limitation, vacate the judgment of no invalidity for claims 5–7 of the ’942 patent, and remand for further proceedings consistent with this opinion.

1 Because the ’942 Decision and the ’277 Decision address overlapping issues, all citations are to the ’942 Decision unless otherwise noted.

TALEXMEDICAL, LLC v. BECON MEDICAL LIMITED 3

BACKGROUND

Becon owns the ’942 and ’277 patents, which describe “correcting misshaped ears using a molding device.” 2 ’942 patent at Abstract. A molding device includes one or more braces and a scaphal mold. Id. Talex’s annotated version of Figure 1 of the ’942 patent, below, depicts the relevant portions of an ear. See ’942 Decision, 2021 WL 1433251, at *1.

The molding device interacts with the helix and the helical rim “to maintain a substantially correct anatomical shape of the helix and the helical rim,” ’942 patent at Abstract , or “the scaphal area of the ear,” id. at col. 2 l. 67– col. 3 l. 2; see also id. at col. 6 ll. 37–41 (“the scaphal area

2 Because the ’942 and ’277 patents share a substantially similar specification, all citations are to the ’942 patent unless otherwise noted. See ’942 Decision, 2021 WL 1433251, at *1.

4 TALEXMEDICAL, LLC v. BECON MEDICAL LIMITED

12”). As shown in Figure 5, below, a molding device “is generally a semi-cylindrical extension from legs (or braces) 51 and 52 having rounded edges.” Id. at col. 6 ll. 37–41. “[T]he inner curvature of the scaphal mold 55 facing the legs 51 and 52 cooperates with inner surface of legs 51 and 52 to form a space therewith configured to mold the helix and helical rim during their growth while in the ear molding device, such that the growth of the helix and helical rim conforms to a curvature defined by the space between the scaphal mold and the legs.” Id. at col. 6 ll. 41–47.

The ’942 patent claims a molding device for a human ear. Claim 1, the only independent claim at issue on appeal , recites:

1. A molding device for a human ear, wherein the ear includes an antihelix, a superior limb of the triangular fossa, a helix, a helical rim, a base, a concha , and a scaphal area, the molding device comprising:

one or more braces; and

TALEXMEDICAL, LLC v. BECON MEDICAL LIMITED 5

a scaphal mold supported by the one or more braces, wherein the one or more braces and the scaphal mold are constructed to retain the helix and helical rim within a space defined between the one or more braces and the scaphal mold, and further constructed to maintain a substantially correct anatomical shape of the helix and the helical rim, wherein the scaphal mold and one or more braces are constructed to mold the helix and helical rim during their growth such that the growth of the helix and helical rim conforms to the space between the scaphal mold and the one or more braces.

Id. at col. 10 ll. 19–34.

Claim 4 further requires that “a foot member positioned at an end of the brace distal to the scaphal mold” “includes a broad flat surface adapted for securing the ear molding device to a first surface.” Id. at col. 10 ll. 35–39; col. 10 ll. 43–45. Claims 5–7 recite that the “one or more braces includes a vertical support surface constructed to reversibly engage a second surface” and/or “a horizontal support surface constructed to reversibly engage a third surface.” Id. at col. 10 ll. 43–55.

The ’277 patent claims a molding system for a human ear. The system includes a molding device and a cradle. The cradle includes a base section and a cover. ’277 patent, col. 2 ll. 21–22. The molding device is configured to be positioned within the compartment defined by the cradle base and cover. See id. at col. 5 ll. 10–12; fig. 2. Claim 1, the only independent claim at issue on appeal, recites:

1. A molding system for a human ear, wherein the ear includes an antihelix, a superior limb of the triangular fossa, a helix, a helical rim, a base, a 6 TALEXMEDICAL, LLC v. BECON MEDICAL LIMITED

concha, and a scaphal area, the molding system comprising:

a cradle comprising:

a base section defining an opening dimensioned to accommodate the passage of the ear through the opening, the base section including a posterior surface and an anterior surface; a cover releasably engageable with the base section, wherein the cover, when engaged with the base section , defines a compartment between an inner surface of the cover and an inner surface of the base section; and

an ear molding device comprising:

one or more braces; and a scaphal mold supported by the one or more braces, wherein the one or more braces and the scaphal mold are adapted to retain the helix and helical rim within a space defined between the one or more braces and the scaphal mold, and to maintain a substantially correct anatomical shape of the helix and the helical rim.

Id. at col. 10 ll. 28–49.

Claim 9 of the ’942 patent and claim 16 of the ’277 patent further require that the “scaphal mold includes a generally arc-shaped semi-cylindrical extension from the one or more braces having rounded edges.” Id. at col. 12 ll. 12– 16; ’942 patent, col. 10 ll. 59–63.

TALEXMEDICAL, LLC v. BECON MEDICAL LIMITED 7

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