Stone Container Corp. v. Hartford Steam Boiler Inspection Co.

936 F. Supp. 487, 1996 WL 471019
CourtDistrict Court, N.D. Illinois
DecidedAugust 26, 1996
Docket95 C 2953
StatusPublished
Cited by3 cases

This text of 936 F. Supp. 487 (Stone Container Corp. v. Hartford Steam Boiler Inspection Co.) is published on Counsel Stack Legal Research, covering District Court, N.D. Illinois primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Stone Container Corp. v. Hartford Steam Boiler Inspection Co., 936 F. Supp. 487, 1996 WL 471019 (N.D. Ill. 1996).

Opinion

MEMORANDUM OPINION AND ORDER

CASTILLO, District Judge.

On April 13, 1994, a pulp digester at Stone Container Corporation’s Panama City, Florida pulp mill failed catastrophically, resulting in the violent release of its contents and causing significant damage to the facility, as well as a substantial interruption to Stone’s business at that facility. (This failure is hereinafter referred to as the “Incident”) Three people were killed in the Incident and seven others were injured. At the time of the Incident, Stone was insured under Boiler and Machinery Coverage Policy No. 7710440 (the “Policy”) issued by defendant Hartford Steam Boiler Inspection and Insurance Company (“HSB”). HSB declined coverage for the Incident, invoking the Policy’s explosion exclusion. The explosion exclusion provides in pertinent part:

We will not pay for ... [l]oss caused by or resulting from ... [a]n explosion. However, we will pay for loss caused by or resulting from an explosion of an “object” of a kind described below and only to “objects” covered by this insurance and as described on an Object Definitions endorsement: Explosion of any:
(1) Steam boiler;
(2) Electric steam generator;
(3) Steam piping;
(4) Steam turbine;
(5) Steam engine;
(6) Gas turbine; or
(7) Moving or rotating machinery caused by centrifugal force or mechanical breakdown.

Compl., Ex. A, ¶ B.4.a.

In this diversity action, plaintiff Stone Container Corporation (“Stone”) seeks declaratory judgment against HSB for coverage of losses resulting from the Panama City Incident. The crux of the parties’ dispute lies in whether the failure of the digester constitutes an “explosion” and, if so, whether the explosion is excepted from the general explosion exclusion. The parties’ cross motions for summary judgment, pursuant to Fed.R.Civ.P. 56, are presently before the Court.

RELEVANT FACTS

The following recitation of facts is drawn from the parties’ Local General Rule 12 statements and exhibits submitted to the Court in connection with the pending motions for summary judgment. 1

*490 The Parties

Stone is a Delaware corporation with its principal place of business located in Chicago, Illinois. PL’s Facts ¶ 1. A major international pulp and paper company engaged principally in the production and sale of paper, packaging products, and market pulp, Stone owns or has an interest in 135 manufacturing facilities in the United States, including a paperboard, paper, and pulp facility located at Panama City, Florida. Pl.’s Facts ¶¶ 1, 2.

HSB is a Connecticut corporation with its principal place of business located in Hartford, Connecticut. Def.’s Facts ¶ 2. HSB is an insurance company that provides Boiler and Machinery and All-Risk insurance to policyholders. Def.’s Facts ¶ 2.

Stone’s Panama City Facility

Stone’s Panama City facility is divided into two mills: the pulp mill, which produces wood pulp from wood chips, and the paper mill, which converts pulp into paper. Def.’s Facts ¶5. The pulp mill at Panama City houses a series of 22 batch digesters installed side by side in the digester room of the plant. PL’s Facts, Ex. C at 1. The batch digesters are used to break down wood chips into pulp fibers that are subsequently processed into paper products. Id. The “pulping” process involves filling the digesters with wood chips from an overhead chip bin, then sealing the vessel and adding white and black “liquors” and buffering agents. The mixture is then “cooked” by subjecting it to steam pressure of about 110 to 115 p.s.i. for a period of about two hours, after which a ball valve located at the bottom of the digester is opened, allowing the contents to discharge or “blow” into an unpressurized vessel called a blow tank. PL’s Facts ¶ 9; Def.’s Facts ¶ 7.

Pulp Digester #15

Digester # 15 was built in 1948 by the Chicago Bridge and Iron Works. Def.’s Facts ¶ 10. It stood 36 feet, 6 inches tall, had an inner diameter of 10 feet, 6 inches, weighed over 56,000 pounds, and held about 74 tons of wood chips, chemicals, and steam during the cooking process. Def.’s Facts ¶¶ 9, 10. During the course of its operating life, Digester # 15 underwent many repairs, including a repair in 1983, when the entire internal surface area of the vessel was overlaid with stainless steel. Def.’s Facts ¶ 10. More recently, a two piece repair plate measuring 16 inches high and eleven feet long was welded in the bottom shell course. See PL’s Facts Ex. C at 4; Def.’s Facts Ex. 22.

Under the terms of Stone’s insurance Policy, HSB had the right to perform inspections of Stone’s Panama City facility, including the digesters, and did perform inspections of several digesters in the months prior to the Incident. 2 PL’s Facts ¶¶31, 32; PL’s Add’l Facts ¶ 15. The record does not show that HSB inspected Digester # 15 at that time; however, the vessel had been inspected on an annual basis by the mill. Def.’s Facts Ex. 18 at 1. Repair records indicate that the vessel was hydro-tested at 225 p.s.i. ten months before the Incident when a pinhole was repaired. Def.’s Facts Ex. 22.

The Incident

On April 13, 1994, Pulp Digester # 15 suffered a catastrophic failure. PL’s Facts ¶ 10. Major structural and equipment damage ensued, and production at Stone’s Panama City facility was interrupted for several months. PL’s Facts ¶¶ 10, 11; see also Nellis Dep. at 76.

*491 The parties have stipulated to the following facts. See Def.’s Mem.Opp.Pl.’s Motion to Strike, Ex. 1, Stipulation ¶8. Digester # 15 failed catastrophically at approximately 8:37 p.m. on April 13, 1994, precipitating the following events: The upper portion of Digester # 15 broke out the concrete floor slab of the fourth level of the pulp mill, struck the metal shell of the catenary-shaped chip bin, flew through the west side of the pulp mill building roof, struck the brick masonry of the parapet/west wall of the pulp mill building, struck a cable tray installed just west of the paper mill building roof ridge, flew over to the west edge of the paper mill buflding roof, fell through the paper mill building roof, broke out a portion of the overhead bridge crane rail along the paper mill building west wall, and came to rest inside the paper mill building, against the west wall, nozzle (upper) end pointed east, lying on top of piping above five pulp refiners installed north of the Number 1 paper machine. Stipulation ¶ 8; see also Pl.’s Facts Ex. C at 3-4. When the upper portion of Digester # 15 struck the chip bin, the bin shell was split open and a large quantity of chips was dumped into the building interior. Stip. ¶ 8.

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936 F. Supp. 487, 1996 WL 471019, Counsel Stack Legal Research, https://law.counselstack.com/opinion/stone-container-corp-v-hartford-steam-boiler-inspection-co-ilnd-1996.