Star Scientific, Inc. v. R.J. Reynolds Tobacco Co.

CourtCourt of Appeals for the Federal Circuit
DecidedAugust 26, 2011
Docket2010-1186
StatusPublished

This text of Star Scientific, Inc. v. R.J. Reynolds Tobacco Co. (Star Scientific, Inc. v. R.J. Reynolds Tobacco Co.) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Star Scientific, Inc. v. R.J. Reynolds Tobacco Co., (Fed. Cir. 2011).

Opinion

United States Court of Appeals for the Federal Circuit __________________________

STAR SCIENTIFIC, INC., Plaintiff-Appellant, v. R.J. REYNOLDS TOBACCO COMPANY (A NORTH CAROLINA CORPORATION) AND R.J. REYNOLDS TOBACCO COMPANY (A NEW JERSEY CORPORATION), Defendants-Appellees. __________________________

2010-1183 __________________________

Appeal from the United States District Court for the District of Maryland in consolidated case nos. 01-CV-1504 and 02-CV-2504, Senior Judge Marvin J. Garbis. ___________________________

Decided: August 26, 2011 ___________________________

CARTER G. PHILLIPS, Sidley Austin, LLP, of Washing- ton, DC, argued for plaintiff-appellant. With him on the brief were ERIC A. SHUMSKY, MICHAEL D. HATCHER and QUIN M. SORENSON. Of counsel on the brief were RICHARD MCMILLAN, JR., MARK M. SUPKO and JEFFREY D. AHDOOT, of Crowell & Moring, LLP, of Washington, DC. STAR SCIENTIFIC v. RJ REYNOLDS 2

MEREDITH MARTIN ADDY, Brinks, Hoefer, Gilson & Li- one, of Chicago, Illinois, argued for defendants-appellees. On the brief were RICHARD A. KAPLAN, RALPH J. GABRIC, CYNTHIA A. HOMAN, DANIELLE ANNE PHILLIP and JULIE L. LEICHTMAN. Of counsel was K. SHANNON MRKSICH. __________________________

Before RADER, Chief Judge, LINN, and DYK Circuit Judges.

Opinion for the court filed by Chief Judge RADER. Opin- ion concurring-in-part and dissenting-in-part filed by Circuit Judge DYK. RADER, Chief Judge, Appellant Star Scientific, Inc. (“Star”) appeals the de- nial of its motion for judgment as a matter of law (“JMOL”) and in the alternative a new trial after a jury verdict of non-infringement and invalidity of U.S. Patent Nos. 6,202,649 (“’649 patent”) and 6,425,401 (“’401 pat- ent”) (collectively, “Williams patents”). Star Scientific, Inc. v. R.J. Reynolds Tobacco Co., No. 8:01-cv-1504, Dkt. No. 1146 (D. Md. Dec. 21, 2009). This court affirms the denial of Star’s JMOL of infringement and the denial of Star’s motion for a new trial but reverses the district court’s denial of Star’s JMOL on validity. I. Star is the exclusive licensee of the Williams patents, which claim tobacco curing methods. Curing dries the tobacco leaves before shipment to tobacco companies. One prior art curing method—“air curing"—places tobacco leaves in a barn to dry without any added heat. In the United States, curing is generally performed in heated curing barns through a method called “flue curing,” which uses diesel gas or propane gas heaters. 3 STAR SCIENTIFIC v. RJ REYNOLDS

Until the 1970s, most curing occurred in indirect-fired barns that heated and dried the tobacco in an environ- ment separated from the exhaust gases released by the heaters. In the 1970s, in an effort to save money, tobacco farmers switched to direct-fired barns, which mixed the combustion exhaust with the curing tobacco. The com- bustion gases (including carbon monoxide, carbon dioxide, and water vapor) can create an anaerobic, or oxygen-free, environment. This anaerobic environment in direct-fired barns can lead to the formation of a family of chemical compounds called tobacco-specific nitrosamines (“TSNAs”) on curing tobacco leaves. Tobacco can acquire four varie- ties of TSNAs, known by the abbreviations NNN, NNK, NAB, and NAT. These TSNAs arise because anaerobic conditions stimulate microbes on tobacco plants to produce the enzyme, nitrate reductase, which converts nitrate to nitrite and nitric oxide. Nitric oxide reacts with precursor tobacco alkaloids to form TSNAs. Because some TSNAs are known carcinogens, tobacco companies have long sought curing methods that mini- mize or eliminate TSNA formation on cured tobacco plants. The Williams patents claim a tobacco curing method that “substantially prevent[s]” the formation of at least one TSNA during curing. Star employee Jonnie Williams (“Williams”) is the named inventor. Star first filed a provisional patent application on September 15, 1998. On September 15, 1999, Star filed a non-provisional application, which issued on March 20, 2001 as the ’649 patent. The application leading to the ’401 patent is a continuation of the application that matured into the ’649 patent. In the time between the provisional application and the non-provisional applica- tion, Williams developed the “StarCure” process, the commercial embodiment of the invention. The parties STAR SCIENTIFIC v. RJ REYNOLDS 4

agree the StarCure process is the best mode of practicing the claimed invention. The Williams patents work with air curing and both indirect and direct flue curing methods. ’649 patent col.2 ll.53-66; col.3 ll.1-24. Williams’ method creates a “con- trolled environment” that controls “at least one of humid- ity, rate of temperature exchange, temperature, airflow, CO [carbon monoxide] level, CO2 [carbon dioxide] level, O2 [oxygen] level, and arrangement of the tobacco plant.” Id. at Abstract. The Williams patents define “controlling the conditions” as “determining and selecting an appro- priate humidity, rate of temperature exchange, tempera- ture, airflow, CO level, CO2 level, O2 level, and arrangement of the tobacco leaves to prevent or reduce the formation of at least one TSNA.” Id. col.5 ll.65-68, col.6 ll.1-4. The Williams patents teach that “the practice of tobacco curing is more of an art than a science, because curing conditions during any given cure must be adjusted to take into account” many variables. Id. col.6 ll.35-37. Those variables include “differences in leaves harvested from various stalk positions, difference among curing barns in terms of where they are used” and more. Id. col.6 ll.35-41. However, the Williams patents elaborate that “one of ordinary skill in the art of tobacco curing would understand that the outer parameters of the pre- sent invention, in its broadest forms, are variable to a certain extent depending on the precise confluence of [these numerous factors] for any given harvest.” Id. col.6 ll.51-55. In general, the Williams patents posit that sustaining an aerobic environment during tobacco curing will pre- vent TSNA formation. Id. col.7 ll.53-55. For purposes of infringement, the parties agreed that the combined ele- ments of claims 4 and 12 of the ’649 patent were repre- sentative. J.A. at 46387-90. Those claims recite: 5 STAR SCIENTIFIC v. RJ REYNOLDS

4. A process of substantially preventing the forma- tion of at least one nitrosamine in a harvested to- bacco plant, the process comprising: drying at least a portion of the plant, while said portion is uncured, yellow, and in a state suscep- tible to having the formation of nitrosamines ar- rested, in a controlled environment and for a time sufficient to substantially prevent the formation of said at least one nitrosamine; wherein said controlled environment comprises air free of combustion exhaust gases and an air- flow sufficient to substantially prevent an anaero- bic condition around the vicinity of said plant portion; and wherein said controlled environment is provided by controlling at least one of humidity, tempera- ture, and airflow. ’649 patent col.20 ll.18-33 (emphasis added). 12. The process according to claim 4, wherein the treatment time is from about 48 hours up to about 2 weeks. Id. col.20 ll.50-51 (emphasis added). From 1998 through 2001, Star had agreements with Brown & Williamson to cure low-TSNA tobacco using Williams’ patented method. Star made millions of dollars in licensing fees for rights to the Williams patents. How- ever, defendants-appellees R.J. Reynolds Tobacco Com- pany (“RJR”) terminated those agreements with Star upon acquisition of Brown & Williamson. RJR conducted its own research to develop curing methods to minimize TSNA formation on cured tobacco. One RJR researcher, David Peele (“Peele”), filed a patent STAR SCIENTIFIC v. RJ REYNOLDS 6

application in April of 1999, which issued as U.S. Patent No. 6,805,134 (“Peele patent” or “’134 patent”) on October 19, 2004.

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