Stamicarbon, N.V. v. McNally-Pittsburg Manufacturing Corp.

302 F. Supp. 525, 161 U.S.P.Q. (BNA) 323, 1969 U.S. Dist. LEXIS 13137
CourtDistrict Court, D. Kansas
DecidedFebruary 14, 1969
DocketCiv. A. No. KC-2399
StatusPublished
Cited by1 cases

This text of 302 F. Supp. 525 (Stamicarbon, N.V. v. McNally-Pittsburg Manufacturing Corp.) is published on Counsel Stack Legal Research, covering District Court, D. Kansas primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Stamicarbon, N.V. v. McNally-Pittsburg Manufacturing Corp., 302 F. Supp. 525, 161 U.S.P.Q. (BNA) 323, 1969 U.S. Dist. LEXIS 13137 (D. Kan. 1969).

Opinion

MEMORANDUM OF DECISION FINDINGS OF FACT AND CONCLUSIONS OF LAW

TEMPLAR, District Judge.

This action was instituted in September, 1965, by the plaintiff, in which it complains that a patent originally granted to one Robert Zaborowski on March 6, 1962, and assigned to plaintiff by proper document in the United States Patent Office, had been and was being infringed by defendant.

The patent consists of a flowsheet description of a “process for separating particles of solid material according to specific gravity” in the manner specifically described in the patent.

A problem presented to the mining industry, and in this case, the coal mining industry, demanded consideration of a coal washing and preparation operation which could be used in locations where limited quantities of fresh water exist[526]*526ed, and/or in areas where the pollution or contaminations of public water must be avoided and eliminated.

To accomplish a solution to this problem, the inventors discovered and utilized a combination of elements through a series of steps to make a certain new and useful improvement for process of coal washing and preparation. Application was made for a patent of the process and the Patent Office, on March 6, 1962, granted Letters Patent No. 3,023,893, which is the patent in controversy. Under provisions of 35 U.S.C. § 119, plaintiff has the benefit of the filing date of an application filed in Great Britain on September 2,1958.

The process and the claims are defined and described in the patent which was received in evidence.

Though the methods of preparing coal for market after it is mined may not be widely understood or appreciated, it is a matter of essential concern to a mine operator because the coal itself must be separated from other materials such as rock and shale before it may be considered as commercially marketable. These undesirable solid materials must be in some manner removed and their separation from the coal is the objective of a coal preparation process as devised by plaintiff’s patent.

Separation can be made by hand but because of the great expense involved, an automated system is desirable. Because rock is heavier than coal, a process utilizing specific gravity was developed. A heavy media washing process was devised. The term “heavy media” is a particular term of art used in coal-preparation plants and refers to a system in which very small, finely divided, solid particles are mixed with water to form a sort of muddy suspension or fluid slurry of the particles in the water. Whereas water has a specific gravity of about 1 (specific gravity being the weight per unit volume), a fluid composed of a suspension of heavier solid particles in water will have a higher specific gravity.

In the coal-preparation processes involved in this suit, such a suspension of heavier, finely divided, solid particles in water is called a “heavy medium.”

When such a heavy medium suspension is used for coal preparation purposes, it is made up so as to have a particular, pre-determined specific gravity which is in between the specific gravity of the pieces of coal on the one hand, and the pieces of rock on the other hand —coal generally being lighter than the rock or shale particles associated with the coal as it comes from the mine. When such a particular intermediate specific gravity is selected for the heavy media suspensions, the pieces of coal will actually float on the surface of the heavy medium. Because the rock is heavier, however, the pieces of rock or shale will sink.

In such a separation process pieces of coal and rock mixed together as they come from the mine, after they have been first crushed or broken up to a desired size, are dumped into a “tank” or “bath” containing the heavy medium. The coal floats on top of the heavy medium, and the rock sinks. The floating coal particles are then removed from the top of the tank, and the heavier rock or shale pieces which sink are separately removed from the bottom of the tank. The separated coal particles are referred to as the “floats” and the separated rock or shale or “refuse” particles as the “sinks” — these names signifying the floating or sinking characteristics of these different materials.

After the rock and shale are separated in this manner, it is then necessary to further rinse the pieces of material on rinsing and/or sizing screens, in order to wash off or clean off the finely divided particles from the heavy media bath which cling to the pieces of coal and shale. This operation is performed on “floats” and “sinks” rinsing or sizing screens, a screen being a form of a sieve, and serving to permit water and fine particles to pass through to a collecting vessel below the screen while the larger coal and rock particles are carried [527]*527off the screen for whatever further processing is desired.

While this “heavy media” technique of preparing coal has many advantages, it is useful only if the cost of preparing the heavy media bath itself is not excessive. The finely divided heavy particles used to form the “heavy media” suspension with the water must, themselves, be economically available, and techniques must be employed for the recovery and re-use of the suspended solid material.

Prior to the Zaborowski invention, one of the most suitable materials selected for use in making the suspension of finely divided particles is an ore called “magnetite” which is a kind of refined iron ore. This “magnetite” material is magnetic or magnetizable and may be attracted to a magnet. Because of this characteristic, magnetite can be recovered from the aqueous suspensions by collecting the material on a magnet and then scraping it off. The recovered magnetite can then be re-introduced into the “heavy media” equipment. In this way, the suspended “magnetite” material can be removed or recovered from the coal and reused thus substantially reducing the cost of the “heavy media” method for preparing or cleaning the coal.

The magnetite material would be lost through its adherence to the rock and coal as they are removed from the heavy media bath — unless the magnetite particles are washed off or rinsed from such surfaces. For this reason rinsing operations are used over the “floats” and “sinks” rinsing and sizing screens after the rock and coal have been separated •the heavy media baths.

The rinsing operation requires a water supply to the sprays. Such a system of coal preparation may or may not be used according to whether there is available at the coal preparation plant an adequate supply of water for use throughout the process.

The process disclosed and claimed in plaintiff’s Zaborowski patent provides for the recirculation of the water used in the plant so that adequate water spray can be delivered through the various water-using operations in the plant— particularly under circumstances where the natural water supply is barely adequate or fluctuates to low levels in dry seasons.

From the record before the Court it demonstrably appears that coal preparation plants, prior to plaintiff’s invention, used a process to accomplish separation of the coal from the refuse (rock, shale and dirt) consisting of the following operations :

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302 F. Supp. 525, 161 U.S.P.Q. (BNA) 323, 1969 U.S. Dist. LEXIS 13137, Counsel Stack Legal Research, https://law.counselstack.com/opinion/stamicarbon-nv-v-mcnally-pittsburg-manufacturing-corp-ksd-1969.