Sage Products, LLC v. Stewart

133 F.4th 1376
CourtCourt of Appeals for the Federal Circuit
DecidedApril 15, 2025
Docket23-1603
StatusPublished
Cited by2 cases

This text of 133 F.4th 1376 (Sage Products, LLC v. Stewart) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Sage Products, LLC v. Stewart, 133 F.4th 1376 (Fed. Cir. 2025).

Opinion

Case: 23-1603 Document: 63 Page: 1 Filed: 04/15/2025

United States Court of Appeals for the Federal Circuit ______________________

SAGE PRODUCTS, LLC, Appellant

v.

COKE MORGAN STEWART, ACTING UNDER SECRETARY OF COMMERCE FOR INTELLECTUAL PROPERTY AND ACTING DIRECTOR OF THE UNITED STATES PATENT AND TRADEMARK OFFICE, Intervenor ______________________

2023-1603, 2023-1604 ______________________

Appeals from the United States Patent and Trademark Office, Patent Trial and Appeal Board in Nos. IPR2021- 01201, IPR2021-01202. ______________________

Decided: April 15, 2025 ______________________

SANDRA A. FRANTZEN, McAndrews, Held & Malloy, Ltd., Chicago, IL, argued for appellant. Also represented by DEBORAH LAUGHTON, BEN MAHON, ROBERT ANTHONY SURRETTE.

SHEHLA WYNNE, Office of the Solicitor, United States Patent and Trademark Office, Alexandria, VA, argued for Case: 23-1603 Document: 63 Page: 2 Filed: 04/15/2025

intervenor. Also represented by PETER J. AYERS, SARAH E. CRAVEN, AMY J. NELSON. ______________________

Before REYNA, CUNNINGHAM, and STARK, Circuit Judges. STARK, Circuit Judge. Sage Products, LLC (“Sage”) challenges the final writ- ten decisions (“FWD”) of the Patent Trial and Appeal Board (“Board”) finding all challenged claims of two of its patents unpatentable. Becton, Dickinson and Co. (“BD”), the orig- inal appellee in this appeal, withdrew after filing its brief. The Director of the U.S. Patent and Trademark Office (“PTO”) then exercised her right to intervene, under 35 U.S.C. § 143, and continued the appeal by relying on the briefing already filed by BD. 1 We affirm the judgment of the Board. I A Sage’s U.S. Patent Nos. 10,398,642 (“’642 patent”) and 10,688,067 (“’067 patent”), are both entitled “Sterilized Chlorhexidine Article and Method of Sterilizing a Chlor- hexidine Article.” The ’067 patent is a continuation of the ’642 patent. They share a common specification and a com- mon effective filing date of November 25, 2015. 2 The patented invention relates to a sterilized chlorhex- idine product in a package, such as an applicator filled with an antiseptic composition for disinfecting skin. At issue in

1 Because the PTO relies on BD’s briefing, we refer to arguments advanced in BD’s briefing as those of the PTO.

2 Like the parties, we cite the specification of the ’642 patent. Case: 23-1603 Document: 63 Page: 3 Filed: 04/15/2025

SAGE PRODUCTS, LLC v. STEWART 3

this appeal are claims 1-3, 5-8, 10-18, and 20 of the ’642 patent and claims 1-3, 5-8, and 10-19 of the ’067 patent. Challenged claims 1, 7, and 10 of the ’642 patent, repro- duced below, illustrate the limitations at issue in this ap- peal: 1. A sterilized chlorhexidine product for topical dis- infection, said sterilized chlorhexidine product comprising: a sterilized chlorhexidine gluconate compo- sition; an applicator for facilitating application of the sterilized chlorhexidine composition; and a receptacle containing the sterilized chlor- hexidine gluconate composition to provide the sterilized chlorhexidine gluconate com- position to impregnate the applicator when the receptacle is compromised; wherein the sterilized chlorhexidine glu- conate composition comprises chlorhexi- dine gluconate and alcohol. 7. The sterilized chlorhexidine product of claim 1, wherein the sterilized chlorhexidine gluconate composition further comprises one or more addi- tives selected from the group consisting of a steri- lized surfactant, a sterilized pH adjuster, a sterilized odorant, a sterilized colorant, a sterilized stabilizer, a sterilized skin protectant, a sterilized preservative, or combinations thereof. 10. The sterilized chlorhexidine product of claim 1, wherein said sterilized chlorhexidine article has a sterility assurance level [SAL] of from 10-3 to 10-9. J.A. 228 (emphasis added). Case: 23-1603 Document: 63 Page: 4 Filed: 04/15/2025

The specification recites that a product may be referred to as “sterilized” “where such sterility can be validated.” J.A. 216 at col. 3 ll. 56-61. Sterilization methods mentioned in the patents include heat and radiation treatments. B The Board relied on four key pieces of prior art in find- ing Sage’s claims unpatentable. The first is the ChloraPrep Public Assessment Report (“PAR”), a publication of the United Kingdom’s (“UK’s”) Medicine and Healthcare Prod- ucts Regulatory Agency (“MHRA”). The PAR sets out the MHRA’s grant of a marketing license for a specific medical product, ChloraPrep, and includes approved packaging in- formation for that product. In particular, the PAR de- scribes the ChloraPrep composition as comprising 20 mg/ml of chlorhexidine gluconate “for disinfection of the skin prior to invasive medical procedures,” and depicts an applicator that a user squeezes to break an interior am- poule of the solution for application. J.A. 1524. Notably, the PAR includes required labeling stating that “ChloraPrep with Tint is a sterile alcoholic antiseptic solu- tion containing chlorhexidine gluconate and isopropyl alco- hol in an applicator” and that the “applicator is sterile until the packaging is opened.” J.A. 1529 (emphasis added). The Board additionally looked to the British Standard EN 556-1 (“BS EN-556-1”), which establishes the UK’s re- quirements for labeling a medical device as being sterile. J.A. 1951 (“Sterilization of medical devices – Requirements for medical devices to be designated ‘STERILE’ – Part 1: Requirements for terminally sterilized medical devices”). BS EN-556-1 specifies that, in order to designate a termi- nally sterilized device as “sterile,” the “probability of there being a viable micro-organism on/in the device shall be equal to or less than 1 × 10-6.” J.A. 1958. BS EN-556-1 goes on to explain that the term “terminally sterilized” re- fers to the “condition of a medical device which has been exposed to a sterilization process in a packaged or Case: 23-1603 Document: 63 Page: 5 Filed: 04/15/2025

SAGE PRODUCTS, LLC v. STEWART 5

assembled form that maintains the sterility of the medical device or a defined portion thereof.” J.A. 1957. Another prior art reference the Board relied on is U.S. Patent Application Publication 2015/0190535, “Systems, Methods, and Devices for Sterilizing Antiseptic Solutions” (“Degala”). J.A. 1568. Degala discloses sterilizing antisep- tic solutions by exposing them to a sterilizing temperature from “about 85° C[] to about 135° C” for “from about 1 mi- nute to about 19 hours.” J.A. 1568. Degala explains that the European Union (“EU”), unlike the United States, re- quires topical antiseptics to have some degree of steriliza- tion, adding that one “known antiseptic solution containing 2% w/v chlorhexidine gluconate in 70% v/v isopropanol in water, manufactured by CareFusion Corp., is sterilized for EU countries using a known sterilization method” involv- ing heat treatment. J.A. 1570 ¶ 2. The final prior art reference pertinent to the issues be- fore us is U.S. Patent Publication No. 2014/0371695, “Skin Antiseptic Applicator and Methods of Making and Using the Same” (“Chiang”). J.A. 3318. Chiang is “directed to skin antiseptic composition applicators, particularly to skin antiseptic composition applicators that include one or more antimicrobial (e.g., antiseptic) materials in a single use applicator.” J.A. 3330 ¶ 3. Chiang states: [T]he ChloraPrep® applicator, provided by Care- Fusion, has the active skin antiseptic composition, containing chlorhexidine gluconate (CHG), stored in a breakable glass ampule inside the applicator device. In the ChloraPrep® applicator, the sealed glass ampule protects the CHG composition during the sterilization process from ethylene oxide pene- tration which could otherwise compromise the effi- cacy of the antiseptic composition. J.A. 3330 ¶ 10.

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133 F.4th 1376, Counsel Stack Legal Research, https://law.counselstack.com/opinion/sage-products-llc-v-stewart-cafc-2025.