Sage Products, LLC v. Stewart

133 F.4th 1376
Court of Appeals for the Federal Circuit·Decided April 15, 2025·No. 23-1603·Published·Cited by 2 cases

Opinion

United States Court of Appeals for the Federal Circuit

SAGE PRODUCTS, LLC,

Appellant

v.

COKE MORGAN STEWART, ACTING UNDER SECRETARY OF COMMERCE FOR INTELLECTUAL PROPERTY AND ACTING DIRECTOR OF THE UNITED STATES PATENT AND TRADEMARK OFFICE,

Intervenor

2023-1603, 2023-1604

Appeals from the United States Patent and Trademark Office, Patent Trial and Appeal Board in Nos. IPR2021- 01201, IPR2021-01202.

Decided: April 15, 2025

SANDRA A. FRANTZEN, McAndrews, Held & Malloy, Ltd., Chicago, IL, argued for appellant. Also represented by DEBORAH LAUGHTON, BEN MAHON, ROBERT ANTHONY SURRETTE.

SHEHLA WYNNE, Office of the Solicitor, United States Patent and Trademark Office, Alexandria, VA, argued for 2 SAGE PRODUCTS, LLC v. STEWART

intervenor. Also represented by PETER J. AYERS, SARAH E. CRAVEN, AMY J. NELSON.

Before REYNA, CUNNINGHAM, and STARK, Circuit Judges. STARK, Circuit Judge.

Sage Products, LLC (“Sage”) challenges the final written decisions (“FWD”) of the Patent Trial and Appeal Board (“Board”) finding all challenged claims of two of its patents unpatentable. Becton, Dickinson and Co. (“BD”), the original appellee in this appeal, withdrew after filing its brief. The Director of the U.S. Patent and Trademark Office (“PTO”) then exercised her right to intervene, under 35 U.S.C. § 143, and continued the appeal by relying on the briefing already filed by BD. 1 We affirm the judgment of the Board.

I

A

Sage’s U.S. Patent Nos. 10,398,642 (“’642 patent”) and 10,688,067 (“’067 patent”), are both entitled “Sterilized Chlorhexidine Article and Method of Sterilizing a Chlorhexidine Article.” The ’067 patent is a continuation of the ’642 patent. They share a common specification and a common effective filing date of November 25, 2015. 2 The patented invention relates to a sterilized chlorhexidine product in a package, such as an applicator filled with an antiseptic composition for disinfecting skin. At issue in

1 Because the PTO relies on BD’s briefing, we refer to arguments advanced in BD’s briefing as those of the PTO.

2 Like the parties, we cite the specification of the ’642 patent.

SAGE PRODUCTS, LLC v. STEWART 3

this appeal are claims 1-3, 5-8, 10-18, and 20 of the ’642 patent and claims 1-3, 5-8, and 10-19 of the ’067 patent. Challenged claims 1, 7, and 10 of the ’642 patent, reproduced below, illustrate the limitations at issue in this appeal :

1. A sterilized chlorhexidine product for topical disinfection , said sterilized chlorhexidine product comprising:

a sterilized chlorhexidine gluconate composition ; an applicator for facilitating application of the sterilized chlorhexidine composition; and a receptacle containing the sterilized chlorhexidine gluconate composition to provide the sterilized chlorhexidine gluconate composition to impregnate the applicator when the receptacle is compromised; wherein the sterilized chlorhexidine gluconate composition comprises chlorhexidine gluconate and alcohol.

7. The sterilized chlorhexidine product of claim 1, wherein the sterilized chlorhexidine gluconate composition further comprises one or more additives selected from the group consisting of a sterilized surfactant, a sterilized pH adjuster, a sterilized odorant, a sterilized colorant, a sterilized stabilizer, a sterilized skin protectant, a sterilized preservative, or combinations thereof. 10. The sterilized chlorhexidine product of claim 1, wherein said sterilized chlorhexidine article has a sterility assurance level [SAL] of from 10-3 to 10-9. J.A. 228 (emphasis added).

4 SAGE PRODUCTS, LLC v. STEWART

The specification recites that a product may be referred to as “sterilized” “where such sterility can be validated.” J.A. 216 at col. 3 ll. 56-61. Sterilization methods mentioned in the patents include heat and radiation treatments.

B

The Board relied on four key pieces of prior art in finding Sage’s claims unpatentable. The first is the ChloraPrep Public Assessment Report (“PAR”), a publication of the United Kingdom’s (“UK’s”) Medicine and Healthcare Products Regulatory Agency (“MHRA”). The PAR sets out the MHRA’s grant of a marketing license for a specific medical product, ChloraPrep, and includes approved packaging information for that product. In particular, the PAR describes the ChloraPrep composition as comprising 20 mg/ml of chlorhexidine gluconate “for disinfection of the skin prior to invasive medical procedures,” and depicts an applicator that a user squeezes to break an interior ampoule of the solution for application. J.A. 1524. Notably, the PAR includes required labeling stating that “ChloraPrep with Tint is a sterile alcoholic antiseptic solution containing chlorhexidine gluconate and isopropyl alcohol in an applicator” and that the “applicator is sterile until the packaging is opened.” J.A. 1529 (emphasis added).

The Board additionally looked to the British Standard EN 556-1 (“BS EN-556-1”), which establishes the UK’s requirements for labeling a medical device as being sterile. J.A. 1951 (“Sterilization of medical devices – Requirements for medical devices to be designated ‘STERILE’ – Part 1: Requirements for terminally sterilized medical devices”). BS EN-556-1 specifies that, in order to designate a terminally sterilized device as “sterile,” the “probability of there being a viable micro-organism on/in the device shall be equal to or less than 1 × 10-6.” J.A. 1958. BS EN-556-1 goes on to explain that the term “terminally sterilized” refers to the “condition of a medical device which has been exposed to a sterilization process in a packaged or

SAGE PRODUCTS, LLC v. STEWART 5

assembled form that maintains the sterility of the medical device or a defined portion thereof.” J.A. 1957.

Another prior art reference the Board relied on is U.S.

Patent Application Publication 2015/0190535, “Systems, Methods, and Devices for Sterilizing Antiseptic Solutions” (“Degala”). J.A. 1568. Degala discloses sterilizing antiseptic solutions by exposing them to a sterilizing temperature from “about 85° C[] to about 135° C” for “from about 1 minute to about 19 hours.” J.A. 1568. Degala explains that the European Union (“EU”), unlike the United States, requires topical antiseptics to have some degree of sterilization , adding that one “known antiseptic solution containing 2% w/v chlorhexidine gluconate in 70% v/v isopropanol in water, manufactured by CareFusion Corp., is sterilized for EU countries using a known sterilization method” involving heat treatment. J.A. 1570 ¶ 2.

The final prior art reference pertinent to the issues before us is U.S. Patent Publication No. 2014/0371695, “Skin Antiseptic Applicator and Methods of Making and Using the Same” (“Chiang”). J.A. 3318. Chiang is “directed to skin antiseptic composition applicators, particularly to skin antiseptic composition applicators that include one or more antimicrobial (e.g., antiseptic) materials in a single use applicator.” J.A. 3330 ¶ 3. Chiang states:

[T]he ChloraPrep® applicator, provided by Care- Fusion, has the active skin antiseptic composition, containing chlorhexidine gluconate (CHG), stored in a breakable glass ampule inside the applicator device. In the ChloraPrep® applicator, the sealed glass ampule protects the CHG composition during the sterilization process from ethylene oxide penetration which could otherwise compromise the efficacy of the antiseptic composition.

J.A. 3330 ¶ 10. Sage’s expert, Dr. William Rutala, cited Chiang as demonstrating the state of the art at the time of the ’067 invention, including that, in his opinion, “the 6 SAGE PRODUCTS, LLC v. STEWART

prevailing knowledge [was] that the [chlorhexidine gluconate ] composition within ChloraPrep was not sterilized.” J.A. 3802-03 ¶ 331 (emphasis added).

C

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Sage Products, LLC v. Stewart, 133 F.4th 1376 (Fed. Cir. 2025).

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