Rhodes v. Fulton Boiler Works, Inc.

CourtDistrict Court, W.D. Arkansas
DecidedMarch 28, 2025
Docket4:23-cv-04058
StatusUnknown

This text of Rhodes v. Fulton Boiler Works, Inc. (Rhodes v. Fulton Boiler Works, Inc.) is published on Counsel Stack Legal Research, covering District Court, W.D. Arkansas primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Rhodes v. Fulton Boiler Works, Inc., (W.D. Ark. 2025).

Opinion

IN THE UNITED STATES DISTRICT COURT WESTERN DISTRICT OF ARKANSAS TEXARKANA DIVISION

TRISTON JAMES RHODES PLAINTIFF

v. Case No. 4:23-cv-04058

FULTON THERMAL CORP. DEFENDANT MEMORANDUM OPINION Before the Court is a Motion for Summary Judgment filed by Defendant Fulton Thermal Corp. (“Defendant”). (ECF No. 18). Plaintiff Triston James Rhodes (“Plaintiff”) has responded. (ECF No. 33). Defendant replied. (ECF No. 38). The Court finds the matter ripe for consideration. I. BACKGROUND This is a personal injury action that arises from an incident that took place on July 9, 2020, at Tyson Poultry, Inc.’s (“Tyson”) plant in Nashville, Arkansas. (ECF No. 18, at 1). Plaintiff and Jeremy Hamner (“Mr. Hamner”) were inspecting a thermal fluid heater (“boiler”). (ECF No. 32, at 1). This boiler was manufactured and routinely inspected by Defendant. (ECF No. 18, at 1). While inspecting the boiler, a fire and explosion occurred that injured Plaintiff and Mr. Hamner. (ECF No. 19, at 1). Subsequently, Plaintiff filed the instant action bringing claims for strict products liability and negligence. (ECF No. 15, at 4-6). Plaintiff worked at Tyson’s plant as an automation technician. (ECF No. 20, at 10). On July 8, 2020, Plaintiff arrived at the plant at 4:30 p.m. to begin his night shift. (ECF No. 20, at 10). Near the end of Plaintiff’s work shift at roughly 1:00 a.m. to 2:00 a.m., on July 9, 2020, he and Mr. Hamner went to a building containing three boilers manufactured by Defendant to conduct an inspection of the boilers. (ECF No. 20, at 10; ECF No. 20, at 2). Mr. Hamner started the inspection by performing safety checks on the second boiler. (ECF No. 20, at 10). He first checked the boiler’s low gas pressure switch by turning off the natural gas supply and shutting down the boiler. (ECF No. 34, at 4). Mr. Hamner then reopened the main gas valve and restarted the boiler. (ECF No. 20, at 10; ECF No. 34, at 4). Next, Mr. Hamner moved to test the high gas pressure switch. (ECF No. 20, at 11; ECF No. 34, at 4). However, before Mr. Hamner could do so, both

he and Plaintiff witnessed a “cloud of white stuff” and heard a “mechanical sound” before the boiler exploded in front of Plaintiff and Mr. Hamner. (ECF No. 34, at 4). The boilers in question were fired using natural gas and used to heat thermal fluid. (ECF No. 34, at 4). The thermal fluid was pumped throughout Tyson’s plant to heat the grease used in Tyson’s cooking process. (ECF No. 34, at 4; ECF No. 20, at 1). The thermal fluid used in the boilers was a flammable mineral oil called Paratherm NF (“Paratherm”) that has a flashpoint of 300 ˚F.1 (ECF No. 20, at 3; ECF No. 32-1, at 10). The boilers typically functioned with a setpoint of between 550 ˚F and 555 ˚F. (ECF No. 20, at 3; ECF No. 34, at 2). The boilers operated “by essentially creating a pressurized heated environment in which hot air makes multiple passes along internal coils containing Paratherm which heats the Paratherm to a desired temperature before being piped to Tyson’s cooking lines.”2 (ECF No. 20, at 2; ECF No. 34, at 3; ECF No. 18-16, at

2). Two of the boilers—including the boiler in question—were installed in 1999 and the third was installed in 2011. (ECF No. 20, at 2). The three boilers were placed on top of a “skid.” (ECF No. 20, at 3). In addition to Defendant’s three boilers, the building also contained a large open-top expansion tank that was used to hold old Paratherm and several other pieces of equipment. (ECF No. 20, at 3).

1The Court notes that flashpoint is defined as “the minimum temperature at which a liquid gives off vapor within a test vessel in sufficient concentration to form an ignitable mixture with air near the surface of the liquid . . . .” 29 C.F.R. § 1910.106(a)(14). Simply put, it is the “lowest temperature of a liquid, as determined by specific laboratory tests, at which the liquid gives off vapors at a sufficient rate to support a momentary flame across its surface.” (ECF No. 32-1, at 10). 2The Court also notes that there is a diagram of the boilers that contains a more detailed summary of how the boiler operates. (ECF No. 18-16, at 2). Tyson performed hourly, daily, weekly, monthly, and quarterly inspections of the boilers via visual inspection.3 (ECF No. 20, at 4). During the hourly, daily, and weekly inspections Tyson employees typically only record the pressures and temperatures reflected on the safety switches and look for smoke or leaks from the boiler. (ECF No. 20, at 4: ECF No. 34, at 1). Defendant’s

employees conducted inspections of the boilers on a quarterly and annual basis. (ECF No. 20, at 7). Defendant’s quarterly inspections lasted one to two hours and were designed to examine the boiler while it was operating and verify that the safety features were working properly. (ECF No. 20, at 7). Part of the quarterly inspection included “checking the heater’s pumping system, flex lines and piping, checking gauges to ensure the operating pressure is within acceptable ranges, verifying various information with the previous month’s inspection report, checking the various safety components, and making sure there is no smoke coming from the smokestacks on top of the boiler.” (ECF No. 20, at 7). Defendant’s yearly inspections lasted two full days and involved taking the boilers offline to conduct a physical examination of the internal components of the boilers. (ECF No. 20, at 7). During the physical examination, Defendant’s personnel would

physically enter the boiler to visually inspect the interior coil. (ECF No. 20, at 8). Defendant’s personnel would check the inside for indicators of potential Paratherm leakage in the internal pipe (“coil”), because a leaking coil could lead to unintended combustion within the combustion chamber of the boiler.4 (ECF No. 20, at 8). Defendant’s personnel preformed a quarterly inspection of the boilers on January 21, 2020, an annual inspection on April 18, 2020, through

3The Court notes that Plaintiff has failed to cite to the record in his Statement of Material Facts section (ECF No. 34, at 1) that contains disputes with Defendant’s Statement of Undisputed Material Facts. See Fed. R. Civ. Pro. 56(c). Plaintiff also states that “Defendant’s Statement of Undisputed Material Facts is generally accurate but incomplete.” (ECF No. 34, at 1). 4The Court notes that there is two coils inside the boiler, the inner ring and outer ring. (ECF No. 18-16, at 2). April 19, 2020, and another quarterly inspection on July 9, 2020. (ECF No. 20, at 9). No issues of concern were identified during the inspections. (ECF No. 20, at 9). On April 11, 2023, Plaintiff filed the instant lawsuit alleging claims of strict product liability and negligence against Defendant in the Circuit Court of Howard County, Arkansas. (ECF

No. 3; ECF No. 15, at 4-6). On June 2, 2023, Defendant filed a Notice of Removal to the Western District of Arkansas on the basis of diversity jurisdiction. (ECF No. 2). On April 19, 2024, Defendant filed the instant Motion for Summary Judgment. (ECF No. 18). Defendant argues that Plaintiff has failed to identify any evidence of a design or manufacturing defect and asserts that Plaintiff’s own expert witness has been unable to identify any such defect. (ECF No. 18, at 1). Defendant contends that it is entitled to summary judgment on the negligence claim because there is no evidence that it was negligent in inspecting the boilers. (ECF No. 18, at 1-2). Further, Defendant argues that Plaintiff has failed to present evidence showing that Defendant breached a duty of care owed to him or that Defendant was the proximate cause of Plaintiff’s injuries. (ECF No. 18, at 2). Defendant then argues that it is entitled to

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