Respro, Inc. v. Vulcan Proofing Co.

1 F. Supp. 45, 1932 U.S. Dist. LEXIS 1664
CourtDistrict Court, E.D. New York
DecidedAugust 22, 1932
DocketNo. 5399
StatusPublished
Cited by5 cases

This text of 1 F. Supp. 45 (Respro, Inc. v. Vulcan Proofing Co.) is published on Counsel Stack Legal Research, covering District Court, E.D. New York primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Respro, Inc. v. Vulcan Proofing Co., 1 F. Supp. 45, 1932 U.S. Dist. LEXIS 1664 (E.D.N.Y. 1932).

Opinion

CAMPBELL, District Judge.

This is a-suit in equity brought by the plaintiff against -the defendant for relief by injunction and damages for the alleged infringement of patent No. 1,411,376, issued by the United States Patent Office to Roland B, Respess, assignor by mesne assignments to Respro, Inc., for process of making a leather substitute, dated April 4, 1923.

The corporate status of the parties, plaintiff’s title to the patent, and the receipt by the defendant of notice of infringement, are admitted. " ■

The defendant interposed an answer setting up the defenses of invalidity and noninfringement.

Prior to the invention of the patent in suit, manufacturers of shoes had, for a great many years, been sorely troubled and suffered considerable losses in the use of real leather for quarter linings and the like.

To overcome this condition one substitute after the other was tried and abandoned, but when Durakalf, made by the process of the patent in suit, made its appearance on the market, this problem of long standing was solved.

• The witnesses are all in agreement that the Durakalf product was a new product and unlike anything which had preceded it, and among them is Lewis, the technical superintendent of the defendant, who had been associated for many years in the production of artificial leather with some of the most prominent manufacturers, to wit, Du Pont of Wilmington, the Harts Company of New Haven, and Van Chef Brothers of Chicago.

The patent in suit requires the use of woven fabric; it does not include unwoven felt or cotton batting. It requires the woven fabric to be subjected to a process of napping, and does not include unnapped woven fabric.

The use of the napping machine is for the purpose of pulling a part of the twisted fibers from the threads or cords comprising the fabric to form a fibrous surface on each side of the woven fabric, with a part of such loose fiber attached to the twisted threads of the sheet.

The prepared fabide is then wound in a [46]*46machine upon a core to form a tightly wound roll.

Such rolls of fabric are then placed in a machine similar to a doubling or facing machine, having two pressure rolls which travel at the same speed.

As the fabric is unwound under tension it is saturated with an adhesive agent which is pressed into the fabric between the pressure rolls. It then passes to a drying chamber and the solvent in the adhesive agent is ■evaporated. After that, the fabric is subjected to tension and again passed between rollers and pressed. The fabric is then ready for use for some purposes. If it be desired to introduce an additional, quantity of adhesive agent, the process may be repeated.

The patentee in the specification expresses a preference for the use of a rubber compound containing a vulcanizing.agent as the saturating adhesive agent, but does not limit the patent thereto, but says that any other suitable adhesive agent may be used. If a rubber compound is used, the next step is to vulcanize the sheet to set the rubber. If desired, the sheet may thereafter be again passed between the pressure rolls. If other adhesive saturating agent be used, the treatment may be varied in accordance .with the mixture used.

The adhesive agent must be of a more or less viscous nature, and because of that fact the patent requires the application of pressure to bring about a thorough combination between the rubber and the napped woven fabric.

If a thin bodiless solution be used, it might well penetrate the napped sheet, and the application of pressure would result' in partially squeezing out or removing the binding element which it is necessary to retain in the sheet to produce the qualities designed to be produced by the patented process.

The patent does not teach the use of the saturated adhesive agent as an adhesive surfacing agent, which, when applied to a woven napped fabric, would penetrate deeper than when applied to an unnapped woven fabric, but teaches the complete amalgamation by pressure of the saturating adhesive agent with the napped woven fabric, so that, when the solvent is evaporated, the yarns of the weave will still remain completely surrounded with the saturating adhesive agent, while each napped fiber on the surface is also surrounded with a thin film of the saturating adhesive agent.

The purpose of the application of pressure under tension following the drying step is to lay down the filmed napped fibers to form a matted surface upon the impregnated interior structure of the fabric, and the amount of tension or of pressure applied may vary, provided it be sufficient to accomplish said purpose. Such application of pressure under tension will also obscure the appear■ance of the weave of the fabric and cause the surface to assume the general appearance of undressed leather.

The pressing under tension of the patent in suit differs from a process in which the product might be dried on a loop dryer or festoon and then vulcanized, the surface of the product of which would consist of myriads of loose fibers positioned and held in that State by the vulcanized rubber surrounding the fibers, whereas in the product of the process of the patent in suit, the fuzz condition in the rubber-filmed, dried, napped fibers is by the application of pressure under tension brought into a smooth surface condition.

By the pressure for saturation the nap fibers are pressed against the body of the fabric, but as they adhere to the sticky pressure-applying surface, the fibers are pulled out from the body of the fabric and prevent the formation of a solid homogeneous mass. These fibers by the application of pressure after drying become a part of the ultimate surface but aré left arched and stringy, and thereby give to the product an essential characteristic which makes it valuable as a cushiony quarter-lining.

If desired, the process provides that the prepared fabric may be coated with a surface dressing of one or more coats, and, if it should be further desired, an embossing design may be impressed on the coated fabric by a plate or roller embossing press.

■ The fabric produced by the process of the patent in suit is compact like leather, with a matted fiber or felted surface under the dressing, and on the undressed side, if only one side is finished, the fibrous surface being firmly attached to the part of twisted threads which originally composed the woven fabric before a part of the fibers were pulled out by the napping machine.

The strength of this fabric may be relatively greater than the original woven fabric.

There is, in the product of the patent in suit, no working against each other of the threads when used, separating them from or straining the surface dressing as in artificial leather before the invention of the patent in [47]*47suit, but the threads are held firmly in their original position.

There may be used in producing the leather substitute, described in the patent in suit, one adhesive agent for the treatment of the fabric, and another adhesive element may be used for the surface dressing, or the same agent may be emp’oyed both for treat* ment and surface dressing.

If two are used, it is preferable to press the' surface dressing into the fabric between pressure rolls, when the first one or two coats are put on, and after that additional coats may be put on in the usual manner by hand or knife-coating machine.

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Bluebook (online)
1 F. Supp. 45, 1932 U.S. Dist. LEXIS 1664, Counsel Stack Legal Research, https://law.counselstack.com/opinion/respro-inc-v-vulcan-proofing-co-nyed-1932.