Research Plastics, Inc. v. Federal Packaging Corp.

421 F.3d 1290, 76 U.S.P.Q. 2d (BNA) 1133, 2005 U.S. App. LEXIS 17492, 2005 WL 1981447
CourtCourt of Appeals for the Federal Circuit
DecidedAugust 18, 2005
Docket2004-1605
StatusPublished
Cited by31 cases

This text of 421 F.3d 1290 (Research Plastics, Inc. v. Federal Packaging Corp.) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

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Research Plastics, Inc. v. Federal Packaging Corp., 421 F.3d 1290, 76 U.S.P.Q. 2d (BNA) 1133, 2005 U.S. App. LEXIS 17492, 2005 WL 1981447 (Fed. Cir. 2005).

Opinion

GAJARSA, Circuit Judge.

Research Plastics, Inc. (“Research”) appeals from the final judgment of the United States District Court for the Eastern District of Michigan granting summary judgment of non-infringement of United States Patent No. 5,628,433 (the “ ’433 patent”) to defendant Federal Packaging Corp. (“Federal”). 1 Research Plastics, Inc. v. Fed. Packaging Corp., No. 98-CV-73544, Memorandum and Order on Infringement (May 13, 2003) (“Infringement Order”). Because we find that the district court erred in its construction of the claim term “rear end,” we vacate and remand for further consideration consistent with this opinion.

BACKGROUND

A. The Patents and Prosecution History

Frederick Binder is the inventor of the ’433 patent, which he assigned to Research, and which relates to caulking tubes. 2 The ’433 patent describes the placement of ribs on the interior surface of a tube. The addition of these ribs permits air to escape when a plunger is inserted into the bottom of a tube filled with fluent material (such as caulk or another adhesive). When a tube lacking ribs is filled with fluent material, residual air becomes trapped inside the tube. This is problematic because the air prevents a tight seal from forming between the plunger and the material. Consequently, when the trapped air is eventually expelled through the nozzle along with the material extruded from the tube, the air causes the material to flow unevenly. The trapped air may also cause the plunger to leak fluent material. The prior art solved this problem by introducing what is known as an air tap or a bleed wire. A removable bleed wire was placed between a plunger and a tube to create a temporary vent that allowed the air to escape when the plunger was inserted. This solution proved sub-optimal because it was “unduly complicated.”

The ’433 patent is comprised of two independent claims: claims 1 and 10. Research asserted claim 10 of the ’433 patent against Federal. Claim 10 reads:

A tube for receiving fluent material comprising:
a hollow tube body being generally cylindrical and extending from a rear end to a nozzle end, a plurality of ribs extending radially inwardly from an inner peripheral wall of said tube, said ribs extending radially inwardly for a depth that is less than 0.5% of a diameter of said tube; and
a plunger having an outer peripheral surface closely matched to said inner peripheral surface of said tube, such that when said plunger is received within said tub [sic], air spaces are formed between said plunger and said tube by said ribs, said ribs each occupying an area that is less than 0.5% of the area of said tube, and said ribs extending to said rear end of said hollow tube body.

’433 patent, col. 4, 11. 40-53 (emphases added). It is the construction of the underlined claim term, “rear end,” that is at *1293 issue in this appeal. Claim 1 also includes references to the “rear end” of the tube. Claim 1 reads:

A tube for receiving a fluent material comprising:
a tube body being elongated and extending from a rear end to a forward nozzle end;
a plunger member received within said tube body adjacent said rear end; and said plunger body having an outer peripheral surface closely matched to an inner peripheral surface of said hollow tube body, air spaces being formed between said outer peripheral surface of said plunger and said inner peripheral surface of said tube body, said air spaces defined adjacent said rear end of said tube body by air space defining members extending to said rear end, said tube body having a diameter, said air space defining members having a radial distance that is less than 1.0% of said diameter of said tube, and each of said air space defining members occupying an area that is less than 0.5% of the area of the interior of said tube.

’433 patent, col. 4, 11. 40-53 (emphases added).

The specification uses the disputed claim term “rear end” in the following manner:

In the prior art, fluent materials, such as caulking, adhesives, or other materials, are typically stored in tubes that are generally cylindrical and extend from a rear end to a front nozzle. A plunger is received within the rear end and advanced by a gun to dispense the material from the nozzle.

’433 patent, col. 1, 11. 9-12 (emphases added). The description of the preferred embodiment states that “a plunger (32) is received within the rear end (33) of the tube.” ’433 patent, col. 2, 11. 46-47 (emphasis added). The patent indicates that Figure 2 in the specification depicts this preferred embodiment. In Figure 2, the rear end, indicated by the number 33, is marked as the rear edge of the tube.

The ’433 patent was initially rejected as obvious over United States Patent No. 4,852,772 (“Ennis patent”). The Ennis patent claims the use of ridges similar to the ribs in the Research patent, except that the Ennis ridges are positioned near the nozzle end of the tube. The Ennis patent teaches filling the tube through its nozzle, thus using the ridges to burp the tube during filling. 3 Filling commences with the plunger fully depressed. The fluent material introduced through the nozzle pushes the plunger rearward toward the open end of the tube. Because burping is accomplished at the beginning of the filling process, negating the need for air passages after the initial burping, the ridges in the Ennis tube extend back only part of the length of the tube.

In response to the rejection over Ennis, Research amended the claims by adding the following language to claim 10: “said ribs each occupying an area that is less than 0.5% of the area of said tube, and said ribs extending to said rear end of said hollow tube body.” Claim 1 was similarly amended. In the written explanation of these amendments, Research stated:

As agreed, the ENNIS patent only defines ribs formed near the nozzle end of the tube. Applicant’s invention includes members that define spaces, and in particular ribs, that extend to the rear end of the tube. In this way, the air spaces are provided adjacent to the rear end of the tube such that the air spaces are provided when the tube is full.

*1294 The examiner concluded that the new limitations distinguished the Research invention from the teachings of the Ennis patent. The ’433 patent issued on May 13, 1997.

B. The Accused Products

Federal manufactures and sells various plastic caulking tubes. Originally, Federal made its tubes without ribs, relying instead upon the bleed wire technique for burping the tube. Sometime prior to January 8, 1997, Federal produced samples of caulking tubes with ribs..

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421 F.3d 1290, 76 U.S.P.Q. 2d (BNA) 1133, 2005 U.S. App. LEXIS 17492, 2005 WL 1981447, Counsel Stack Legal Research, https://law.counselstack.com/opinion/research-plastics-inc-v-federal-packaging-corp-cafc-2005.