Presstek v. Creo Inc.

2008 DNH 034
District Court, D. New Hampshire·Decided February 8, 2008·No. CV-05-65-PB·Published

Opinion

Presstek v. Creo Inc. CV-05-65-PB 02/08/08 C UNITED STATES DISTRICT COURT FOR THE DISTRICT OF NEW HAMPSHIRE

Presstek, Inc.

v. Case No. 05-cv-65-PB Opinion No. 2008 DNH 034

Creo, Inc. & Creo Americas, Inc.

SEALED MEMORANDUM AND ORDER In this patent infringement action by Presstek, Inc. against Creo, Inc. and Creo Americas, Inc. (collectively "Creo"), Creo has moved to exclude the opinions of Presstek's expert witness Dr. Samuel Gido under Fed. R. Evid. 104(a) and 702 and the principles set forth in Daubert v. Merrell Dow Pharms., Inc., 509 U.S. 579, 597 (1993). For the reasons described herein, I deny Creo's motion.

I. BACKGROUND

Presstek is the owner of U.S. Patent No. 5,353,705 (filed Sept. 22, 1993) ("the '705 Patent"), which discloses a multilayer lithographic printing plate suitable for laser imaging. See Presstek, Inc. v. Creo, Inc., No. 05-cv-65-PB (D.N.H. Mar. 30,

2007) (order construing the '705 Patent and denying Creo's motion for summary judgment). Such printing plates are employed in digital offset printing presses that use laser imaging, rather than more traditional photographic processes, to produce a printable image on the plate. A digital offset printing press works essentially as follows: first, a computer-controlled laser "images" the plate -- that is, selectively removes plate layers to create a pattern of ink-attracting and ink-repelling areas on the plate. After this imaging is completed, the plate is inked and then applied either directly to the final recording medium (usually paper) or to an intermediate blanket cylinder that in turn applies the image to the recording medium.

The '705 Patent describes a printing plate consisting of four layers: (1) a top layer, (2) a radiation-absorptive layer, (3) a secondary ablative layer, and (4) a durable substrate. Upon exposure to a laser beam, the top two layers fully ablate, the third layer partially ablates, and the substrate does not ablate.1

1 As used in the '705 Patent, the verb "ablate" means to decompose into gases and volatile fragments. Partial ablation means that a portion, but not all, of the third layer decomposes into gases and volatile fragments. See Presstek, Inc. v. Creo,

Presstek alleges that the Clarus WL, a lithographic printing plate manufactured by its competitor Creo, infringes on the '705 Patent. The Clarus WL operates on the same general principle as the plate described in the '705 Patent: a multilayered plate that, once imaged by a laser that selectively removes certain layers, develops a pattern of ink-attracting and ink-repelling surfaces that can be inked and applied to a recording medium.

Clarus WL plates are assembled by a Creo subcontractor as follows: First, the subcontractor obtains a length of Polyethylene Terephtalate ("PET") film, manufactured by SKC Inc. as product number SH-31. This PET film is laid down as the substrate. Next, a layer of infrared-absorbing carbon black/nitrocellulose is applied to the PET substrate. Finally, a silicone layer is applied on top of the carbon black layer. Creo contends that the Clarus WL does not infringe the '705 Patent because it does not contain the four claimed layers, but rather consists of only three layers: the silicone layer, the carbon black layer, and the PET layer.

Presstek contends that the Clarus WL infringes the '705

Inc., No. 05-cv-65-PB (D.N.H. Mar. 30, 2007) (order construing the '705 Patent and denying Creo's motion for summary judgment).

Patent because the PET film actually consists of two sublayers: an upper amorphous layer and a lower semi-crystalline layer.2 Thus, Presstek argues, the Clarus WL consists of a total of four layers: (1) a top layer of silicone, (2) a radiation-absorptive carbon black layer, (3) a secondary ablative layer of amorphous PET, and (4) a substrate of semi-crystalline PET. Presstek further contends that the amorphous PET layer (the "third layer") partially ablates during laser imaging.

Presstek relies on the opinion of Dr. Samuel Gido to show:

(1) the Clarus WL's PET layer actually consists of two sub­ layers, the upper one being amorphous and the lower one being semi-crystalline, and (2) the amorphous PET layer partially ablates during imaging. Dr. Gido is an Associate Professor of Polymer Science and Engineering at the University of Massachusetts, Amherst. He holds a Ph.D. in Chemical Engineering and Polymer Science and Technology from the Massachusetts Institute of Technology ("MIT") and a B.S.E. in Chemical

2 In an amorphous state, the PET polymer chains are randomly intermingled with one another. In a crystalline state, the polymer chains are ordered and aligned with each other. In a semi-crystalline state, the polymers are more ordered than in an amorphous state, but still somewhat intermingled with one another.

Engineering from Princeton University. His field of expertise is polymer structure and morphology, and he has extensive experience using electron microscopy and atomic force microscopy in that field. He has authored or co-authored sixty-seven articles in peer-reviewed publications and given numerous lectures in his field.

As discussed in more detail below, Creo has moved to exclude Dr. Gido's testimony both as to the structure of the PET film and as to partial ablation of the PET during imaging. A. Dr. Gido's Testing To conduct his tests. Dr. Gido obtained two rolls of Clarus WL plates. He left one roll un-imaged. He took the other roll to a press operator who, using a direct imaging laser press, imaged a test pattern consisting of various lines and dots onto the roll.

1. Testing of Un-Imaaed Roll Dr. Gido chilled the plate to -60°C and used a microtome to take thin cross-sections of the plate. He then used transmission electron microscopy ("TEM") to inspect the silicone and carbon black layers. Based on his examination of the TEM images. Dr. Gido concluded that the silicone and carbon black layers had a

combined thickness of approximately 0.5 pm. (After further testing. Dr. Gido later revised this figure to 1.3 pm.3) Next, Dr. Gido used selected area electron diffraction ("SAED") to determine the structure of the PET material. To minimize the risk of beam damage, he calibrated his instruments using areas from which data was not recorded, and then used a narrow spot size, low power settings, and short exposure times to record the actual data. Using these techniques. Dr. Gido took diffraction patterns in three vertical columns, starting near the interface with the carbon black layer and proceeding in steps approximately 2 pm apart, progressing from the top to the bottom of the PET layer. Based on these diffraction patterns. Dr. Gido determined that the PET was amorphous in the top 6-7 pm from the interface with the carbon black layer, but semi-crystalline from there to the bottom.

3 Dr. Gido's 0.5 pm measurement was erroneous because the silicone top layer had peeled away during preparation of the samples. In his supplementary report. Dr. Gido attempted to more accurately measure the thickness of the silicone and carbon black layers by first depositing a gold coating approximately 0.5 pm thick onto the imaged side of the roll. This gold coating was used to mark the location of the upper surface and ensure that it remained in place for microtoming. Using SEM micrographs. Dr. Gido concluded that the silicone and carbon black layers had a combined thickness of approximately 1.3 pm, not 0.5 pm.

2. Testing of Imaged Roll After the roll was imaged, the press operator ran about one hundred paper copies of the pattern and confirmed that the pattern had imaged properly. He then imaged the test pattern on other sections of the roll and turned the entire roll over to Dr. Gido.

Using the same techniques as with the un-imaged roll. Dr.

Gido performed TEM and SAED imaging on cross-sections of the imaged roll. He found that the imaged roll had the same layer structure as the un-imaged roll.

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