PBI Performance Products, Inc. v. NorFab Corp.

514 F. Supp. 2d 732, 2007 U.S. Dist. LEXIS 77044, 2007 WL 2464507
District Court, E.D. Pennsylvania·Decided October 17, 2007·No. Civil Action 05-4836·Published·Cited by 25 cases

Opinion

MEMORANDUM

BARTLE, Chief Judge.

Plaintiff PBI Performance Products, Inc. (“PBI”),- a developer of flame and thermal resistant fibers, has sued defendant NorFab Corporation (“NorFab”) for: (1) infringement of its Patent No. 6,624,096 (“the '096 patent”), in violation of 35 U.S.C. § 271, et seq. in Count I; (2) unfair competition and false designation of origin and false and misleading representation in connection with use of a trademark and trade dress under 15 U.S.C. § 1125(a) in Count, II; and (3) trademark and trade dress dilution in violation of 15 U.S.C. § 1125(c) in Count III. We previously granted summary judgment in favor of NorFab on Counts II and III of the complaint. PBI Performance Prods. Inc. v. NorFab Corp., 2007 WL 81065, 2007 U.S. Dist. LEXIS 58689 (E.D.Pa. Jan. 5, 2007). Now- before the court are the motion of NorFab for summary judgment in which it asserts that PBI’s '096 patent is invalid and the cross-motion of PBI for partial summary judgment on the ground that its patent is valid. Each party contends that there are no genuine issues of material fact and that it is entitled to judgment as a matter of law under Rule 56 of the Federal Rules of Civil Procedure. Celotex Corp. v. Catrett, 477 U.S. 317, 323, 106 S.Ct. 2548, 91 L.Ed.2d 265 (1986).

I.

The undisputed facts with respect to the '096 patent are as follows.

PBI is engaged in the research and development of flame and thermal resistant textile fabrics. It has developed a fabric which it believes to be particularly suitable for firefighters’ turnout gear and has marketed that fabric to the fire service, garment manufacturers and mills. This fabric became known as PBI MATRIX. In August, 2001, PBI’s predecessor in interest, CNA Holdings, Inc., filed a patent application for the PBI MATRIX fabric. On September 23, 2003, the United States Patent and Trademark Office (“USPTO”) granted the application and issued the '096 patent for the invention titled “Textile Fabric for the Outer Shell of a Firefighter’s Garment.”

The '096 patent claims a textile fabric consisting of woven material from spun yarns and multi-filament yarns. The spun yarns are a blend of two staple fibers, the first of which is selected from the group PBI, PBO or melamine formaldehyde, and the second of which is an aramid polymer. The multi-filament yarn includes an aram-id filament. The USPTO Examiner’s May 20, 2003 Notice of Allowance and Notice of Allowability of the '096 patent stated that the novel features of the claimed invention were the weight ratio and the insert ratio of multi-filament yarns to spun yarns. The two independent claims of the patent recite that the yarns are to bé inserted into each other at a weight ratio of 85:15 to 92:8 spun yarn to multi-filament yarn (Claim 1), or an insertion ratio of 1:5 to 1:20 multi-filament yarn to spun yarn, approximately nine spun yarns for every one multi-filament yarn (Claim 8). 1 Claims 2-7 depend from Claim 1 and Claims 9-15 depend from Claim 8.

The specification of the '096 patent describes some of the advances in the field of fabric for firefighters’ garments that had already been made and patented. The fabric of the '096 patent included features *736 that were disclosed in this “admitted prior art.” Specifically, “inherently flame resistant spun yarn outer shell fabrics (in plain; twill, and rip-stop weaves) were known and also outer shell fabrics made with a combination of inherently flame resistant spun yarns, and aramid filament yarns were known.” Pl.’s Summ. J. Mem. at 20. Among these pre-existing fabrics, the '096 patent specification references at least one outer shell fabric woven from the combination of multi-filament yarns and inherently flame resistant spun yarns, and a number of fabrics containing aramid multi-filament yarns and fabrics containing inherently flame resistant spun yarns made from a mixture of PBI and aramid fibers.

Against that background of - admitted prior art, the '096 patent describes the problem that was before its inventors. Those inventors were seeking to design a fabric for the outer shell of a firefighter’s garment which was light weight but had better tear and abrasion resistance than the products that already existed. The inventors believed, and the USPTO Examiner agreed, that the use of multi-filament yarns and spun yarns in the ratios provided by the '096 patent would result in a fabric with less tear and abrasion resistance.

In 2003, at NorFab’s initiative, NorFab and PBI discussed the possibility of forming a joint venture to make the PBI MATRIX fabric. These discussions never bore fruit. Sometime thereafter, NorFab began to sell a fabric similarly suitable for firefighter’s turnout gear called OMNI-Elite®. PBI contends that OMNI-Elite® infringes the '096 patent.

PBI filed the instant complaint on September 9, 2005. On June 2, 2006, NorFab filed a request in the USPTO for ex parte reexamination of the '096 patent. On July 31, 2006, the undersigned placed this action in suspense and stayed further proceedings pending a decision by the USPTO whether to reexamine plaintiffs patent. The USPTO granted the request for reexamination on September 28, 2006 on the ground that there was a substantial new question of patentability going to each of the patent’s 15 claims. By order dated January 5, 2007, we granted PBI’s motion to reopen all proceedings in this court. On March 19, 2007, the USPTO mailed a non-final action in the reexamination proceeding recommending that the patent be rescinded.

II.

Once a patent has issued, each of its claims is presumed valid. 35 U.S.C. § 282. When, as here, a party moves to invalidate a patent at summary judgment, that party must submit such clear and convincing evidence of the patent’s invalidity that no reasonable jury could find otherwise. U.S. Gypsum Co. v. Nat’l Gypsum Co., 74 F.3d 1209, 1212 (Fed.Cir.1996). The validity of a patent may be challenged by showing that the patent does not meet one of the original criteria for granting a patent. 35 U.S.C. § 282. NorFab argues that the '096 patent is invalid because it does not meet the conditions for patentability that the invention be novel and that its subject matter be non-obvious. In support of this contention, NorFab identifies prior art which the original patent examiner did not consider but which in its view renders the '096 patent invalid.

In particular, NorFab references the following as previously unconsidered prior art: (1) U.S. Patent Nos. 5,447,787 and 5,482,763 to Shaffer (“Shaffer '787” and “Shaffer '763,” or collectively, “Shaffer patents”); (2) U.S.

Free access — add to your briefcase to read the full text and ask questions with AI

PBI Performance Products, Inc. v. NorFab Corp., 514 F. Supp. 2d 732, 2007 U.S. Dist. LEXIS 77044, 2007 WL 2464507 (E.D. Pa. 2007).

514 F. Supp. 2d 732 (PBI Performance Products, Inc. v. NorFab Corp.) — published by Counsel Stack Legal Research, free access to 12M+ legal documents.

Related

PHILLIPS v. CITY OF PITTSBURGH
W.D. Pennsylvania, 2024
CAIRNS v. MCGINLEY
E.D. Pennsylvania, 2023
SHAHEED v. PETTY
W.D. Pennsylvania, 2023
ZABOROWSKI v. KIJAKAZI
E.D. Pennsylvania, 2023
HARVEY v. BIGGER
W.D. Pennsylvania, 2023
ROBINSON v. KIRSCH
E.D. Pennsylvania, 2023
HOLFORD v. DIFABIO
E.D. Pennsylvania, 2022
GLOVER v. COHEN
W.D. Pennsylvania, 2021
WILSON v. WOLF
E.D. Pennsylvania, 2021
STURSBERG v. Morrison Sund PLLC
E.D. Pennsylvania, 2021
MCCOWAN v. CITY OF PHILADELPHIA
E.D. Pennsylvania, 2021
XTL, Inc.
E.D. Pennsylvania, 2020