NORTON COMPANY v. Carborundum Company

397 F. Supp. 639
CourtDistrict Court, D. Massachusetts
DecidedJune 24, 1975
DocketCiv. A. 69-661-G
StatusPublished
Cited by6 cases

This text of 397 F. Supp. 639 (NORTON COMPANY v. Carborundum Company) is published on Counsel Stack Legal Research, covering District Court, D. Massachusetts primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
NORTON COMPANY v. Carborundum Company, 397 F. Supp. 639 (D. Mass. 1975).

Opinion

OPINION 1

ALDRICH, Senior Circuit Judge. *

In this action for patent infringement defendant asserts the usual defenses of invalidity and non-infringement, and adds a fillip—fraud in obtaining the patent and use of the patent in restraint of trade. The patent is No. 3,181,939, Marshall & Roschuk, Fused Aluminar Zirconia Abrasives, applied for January 27, 1961, and issued May 5, 1965. The purported invention is a formula for an abrasive product of high impact strength, suitable for heavy work such as snagging (removal of projections from) stainless steel. The word formula is appropriate because the process described, apart from the mix, was well known. The originally purported inventors were two employees of plaintiff, Norton Company, of Worcester, Massachusetts, assignee. Subsequent to the commencement of this action plaintiff moved to add the name of one Thibault, another of its employees, as a joint inventor. This motion is opposed. Plaintiff, and defendant Carborundum Company, Carbo, are internationally known manufacturers of abrasives, and apart from marked courtesy and cooperation of counsel, e. g., a 120-page stipulation, are at substantial loggerheads.

*641 Claim 1, the principal claim of the patent, somewhat abbreviated, 2 was particularized by Norton at the pretrial as providing,

a. A fused abrasive material,
b. “consisting essentially” of alpha-alumina (A1203) and zirconia (Zr02),
c. containing less than 0.1 percent soda (Na20) by weight,
d. containing from about 10 to 60 percent zirconia by weight,
e. containing an alumina-zirconia eutectic 3 surrounding primary crystals of alpha-alumina (or crystals of zirconia if zirconia above about 45 percent was used in the mix,
f. the average size of the primary crystals (part e) to be less than 300 microns,
g. the material to be one having a high impact strength,
h. the material to be suitable for snagging stainless steel.

The material, once cooled, is crushed to produce grains, or grits, of the desired size (each containing a number of crystals), which are subsequently bonded into grinding wheels, or which may be affixed to a flexible backing, hereafter sandpaper.

When the raw mix has been melted in a refractory furnace the patent calls for iron mold, and hence rapid, cooling of the mix. It has long been known that rapid cooling inhibits crystal growth. See, e. g., Encyclopedia Britannica, 11th ed., 1910, Crystallization. It was also known that smaller crystals in fused alumina increase its abrasive strength. See, e. g., Tone, Crystalline Fused Alumina and the Manufacture Thereof, Patent No. 1,192,709, July 25, 1916; Kalmus, Method of Making Abrasive Material, Patent No. 1,226,892, May 22, 1917. The cited patents themselves taught that the process utilized by the ’939 patent could produce crystals of the sizes it specified. I attach no significance in this being for alumina alone, and read the crystal sizes in the patent as limitations, and not in any respect inventive. On the other hand, I reject as factually unpersuasive Carborundum’s claim that these crystal sizes, even in the early 1960’s, could not be measured, and were insufficiently described, so that the patent should fall for inadequate disclosure.

Some other matters may be disposed of at the outset. As to items a and b, ante, it was not invention to report that mixing alumina and zirconia, in some proportion, produced a fused abrasive of some desirable characteristics. Nor was it inventive to report (item e) that such a fusion would contain a eutectic. Although it was known that a low soda content, unless corrected, was needed to achieve a strong abrasive suitable for snagging, and item (c) was essentially a limitation, it was somewhat inventive to realize that the circumstances required so small an amount. Finally, items g and h were descriptive, but accurately so. In sum, I find that the invention, if there was one, related principally to the high zirconia content, (item d). 4

The event of primary historical importance was the issuance to Saunders *642 and White, jointly, Norton’s assignors, of two patents, No. 1,240,490, Composition Containing Alumina and Zirconia, and No. 1,240,491, Aluminous Abrasive and Method of Preparing the Same, on September 18, 1917. Both of these patents dealt with an alumina/zirconia fused abrasive. The ’490 patent started with a pre-fusion, or raw, mix composed of alumina and zirconia, hereinafter an alumina mix, while ’491 started with a bauxite—the source of alumina—and zirconia raw mix, hereinafter a bauxite mix. ’490, which did not specify the proportions, allegedly produced a powdery (friable) abrasive, denominated as suitable for polishing. ’491, too, did not limit the amount of zirconia, but it did make particular mention of a range of two to five percent, see n.7, post, and allegedly produced a harder abrasive that, like the ’939 patent, was suitable for snagging. Carbo relies on these patents as showing lack of invention, and on Norton’s alleged concealment, or at least failure to cite the ’491 patent to the Patent Office, as part of fraudulent conduct with respect to the patent.

The next event of historical importance was that in October, 1951 a Norton employee, Thibault, wrote a letter to a fellow employee proposing an abrasive material to be made by fusing and reducing a mixture of about half bauxite and half zircon and casting the product. Although Thibault remarked that this might result in a snagging abrasive, the proposal was for a tumbling abrasive. A number of fusions, possessing various amounts of alumina and zirconia, were made thereafter and tested for tumbling. Marshall participated in this activity, and on his own included experiments using alumina in place of bauxite. The tests were unrewarding and the undertaking was abandoned.

Roschuk came to Norton in 1957. He had no contact with Thibault. He and Marshall undertook some experiments looking towards a snagging abrasive using a pre-fusion mix of alumina with a high zirconia content. This ultimately led to application for the patent in suit.

Before reaching questions of invention and infringement I consider first the scope of the patent, and the question whether any fraud, in the broad equitable sense, hereinafter misconduct, was engaged in by applicants. Since the two are interrelated, a single review of events in and off the file wrapper will cover both.

The claims of the patent are cast in terms of the product—“A fused abrasive material consisting essentially of a mixture of alpha-alumina and zirconia.” The first question is whether the patent, as drawn, covers a bauxite mix.

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397 F. Supp. 639, Counsel Stack Legal Research, https://law.counselstack.com/opinion/norton-company-v-carborundum-company-mad-1975.