Montoya v. Sloan Valve Company

District Court, E.D. Missouri·Decided November 4, 2022·No. 4:20-cv-01108·Unknown

Opinion

EASTERN DISTRICT OF MISSOURI EASTERN DIVISION

RODRIGO MONTOYA, ) ) Plaintiff, ) ) v. ) Case No.: 4:20-CV-01108-AGF ) SLOAN VALVE COMPANY, d/b/a ) FLUSHMATE, ) ) Defendant/Third-Party Plaintiff, ) ) v. ) ) COTTLEVILLE VENTURES, L.L.C., ) ) ) Third-Party Defendant. )

MEMORANDUM AND ORDER

The matter is now before the Court on Defendant/Third-Party Plaintiff Sloan Valve Company d/b/a Flushmate’s motion for partial summary judgment on punitive damages in this personal injury lawsuit invoking the Court’s diversity jurisdiction. The Court heard oral argument on October 18, 2022. For the reasons set forth below, this motion will be granted in part and denied in part. BACKGROUND Plaintiff Rodrigo Montoya (“Montoya”) filed this action against Defendant Sloan Valve Company, d/b/a Flushmate (“Sloan”), in August 2020, asserting claims of strict products liability and negligence after a toilet tank containing a pressure valve manufactured by Sloan exploded while Plaintiff was installing it, causing the lid to strike Plaintiff in the face, resulting in multiple fractures to his jaw, lacerations to his chin, and recall and distribution of repair kits to customers. Plaintiff is seeking both actual and punitive damages from Sloan. Third-party Defendant Cottleville Ventures owned the business premises where the incident occurred. Cottleville received repair kits in April 2014, but never installed one in the Subject Product which had been placed in storage for several years. In April

2020, Cottleville hired Plaintiff, a longtime handyman for the business, to reinstall the tank. After Plaintiff installed the tank and reconnected the supply line, the valve failed and the tank exploded as Plaintiff stood over it. Sloan filed a third-party complaint against Cottleville asserting (1) contributory negligence and indemnification for Cottleville’s failure to install the repair kit and failure

to inform Plaintiff about the recall or the dangerous condition, and (2) negligence per se for Cottleville’s alleged violation of county and city ordinances requiring licensed plumbers to obtain permits to perform the work that resulted in Plaintiff’s accident. Defendant Sloan has moved for partial summary judgment on Plaintiff’s punitive damages claims, arguing that Plaintiff has failed to meet its burden for submission of punitive damages.

Sloan’s Development of the Pressure Valve Sloan is a water conservation company that makes commercial flush valves and faucets. Flushmate is a division of Sloan that designs and manufactures pressure-assist

1 The pressure valve in question is the Flushmate III 503 Series, Generation 3 Model, Model No. M-101526-F3, Serial No. 1110804-F3A-1293 (the “Subject Product”). 2 flushing systems, including the Subject Product, are comprised of a two-piece welded plastic vessel molded from 30% glass-filled polypropylene that operates by trapping air as it fills with water and uses air pressure to force water into the bowl, pushing waste out. The Subject Product was manufactured on November 8, 2004. The Subject Product is part of a specific generation in a line of Flushmate valves

manufactured by Sloan, the Flushmate III 503, Generation 3. Prior to the production of the Subject Product, Sloan manufactured the Flushmate II 501-B Series, and the Flushmate III, Generations 1 and 2. Flushmate II 501 B Series The Flushmate II 501-B Series began production in 1996 and was designed for

larger porcelain tanks. The Flushmate II vessels were manufactured using a vibration weld method. The vibration weld method is a friction weld which involves the rapid oscillation between two mated pieces under very high pressure. This relative motion generates frictional heat that is used to fuse pieces together. The Flushmate II 501-B Series was discontinued in 2013 due to declining sales. Prior to the production of the Subject Product in 2004, Sloan received 1,085 reports of

the Flushmate II 501-B Series separating or bursting in the field. The Flushmate II 501-B Series was recalled on October 18, 2018, due to risk of bursting at or near the weld seam releasing stored pressure. The recall notice warned that the pressure can lift the tank lid and shatter the tank, posing impact and laceration hazards to consumers and property damage. (Doc. No. 115-9).

3 The subsequent model of the Flushmate vessels the Flushmate III, Generation I, began production in October 1997. Prior to the production of the Flushmate III, Sloan hired outside consulting and engineering firms to help with the development and testing of the Flushmate III product. (Doc. 115-3, 74:10-77:1). One of the primary goals for Sloan was decreasing the size of the vessel. (Doc. 115-3, 75:20-77:1).

Sloan considered different shapes for the Flushmate III vessels, such as a more spherical shape which would distribute pressure more evenly. (Doc. No. 115-3, 77:2- 18). However, Sloan ultimately decided against changing the shape because the vessel would then lack the volume required for its pressure application given the constraints of the toilet tank’s size and shape. (Id.).

Like its predecessor, the Flushmate III, Generation 1 also used vibration welding. In addition to the incident reports involving the Flushmate II 501-B, Sloan began receiving complaints of failures (bursts) involving the Flushmate III, Generation 1. There were approximately 385 bursting incidents reported involving the Flushmate III, Generation 1 prior to November 8, 2004. Of the 1,411 incidents between this model and the Flushmate II 501-B, there were 33 reports of injuries. Sloan

discontinued the Flushmate III, Generation 1 on June 19, 2000. In a memo dated October 12, 1998, “JB” (believed to be Joseph Boseman, then President of Flushmate) stated the following: If the numbers present on this report are valid, this is very alarming. It appears we may lose on average 25% of the original material strength in a relatively short period of time. The unknowns are ‘will it continue to 4 point will the degradation result in failure?

(Doc. No. 121-5, p. 2). In another memo dated May 24, 1999, an engineer from Flushmate’s plastic manufacturer recommend a number of changes to address the low burst pressure rate in the Flushmate III. The memo stated that Flushmate could: (1) “locally increase the wall thickness,” which would “give the desired results with a minimum impact in cost”; (2) “switch materials, which has the best potential to see a major leap in performance but is also a costly step”; (3) “add ribs to increase the part stiffness” which “has the

potential to create sealing problems with a small gain in burst strength.” (Doc. No. 121-7). Sloan conducted evaluations on different potential failure modes and investigations into the potential causes. (Doc. 115-4, 276:23-277:8). According to Sloan’s expert, Dr. Gregory Chojecki, once Sloan appeared to better understand what

they believed to be the cause of the failures, they worked with their various suppliers, including their resin supplier and mold supplier, to eradicate the observed variances. (Doc. 115-5, p. 20). Sloan observed that the vibration welded Flushmates typically experienced failures directly at the vibration weld site. (Id.) Sloan evaluated increasing the dimension of the welded area to improve its strength, but when this did not resolve the issue, Sloan implemented a different weld design using the EmaBond

weld technology. (Id.). EmaBond technology uses a tongue and groove shear joint design that results in a joint that Sloan expected to be more conducive to long-term

5 walls would fail before the EmaBond joint failed, which is contrary to the vibration welded vessels. (Doc. No. 115-4, 119:4-120:15). The transition to EmaBond was purportedly to correct a welding problem that Sloan thought was causing the bursting failures. Flushmate III, Generation 2

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