Metris U.S.A., Inc. v. Faro Technologies, Inc.

768 F. Supp. 2d 338, 2011 U.S. Dist. LEXIS 47673, 2011 WL 1670427
CourtDistrict Court, D. Massachusetts
DecidedMay 4, 2011
DocketCivil Action 08-CV-11187-PBS
StatusPublished
Cited by2 cases

This text of 768 F. Supp. 2d 338 (Metris U.S.A., Inc. v. Faro Technologies, Inc.) is published on Counsel Stack Legal Research, covering District Court, D. Massachusetts primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Metris U.S.A., Inc. v. Faro Technologies, Inc., 768 F. Supp. 2d 338, 2011 U.S. Dist. LEXIS 47673, 2011 WL 1670427 (D. Mass. 2011).

Opinion

*340 FINDINGS OF FACT, CONCLUSIONS OF LAW, AND ORDER

SARIS, District Judge.

On July 11, 2008, the plaintiffs filed a patent infringement suit against defendant Faro Technologies (“Faro”), based on U.S. Patents No. 6,611,617 (the “'617 patent”) and 7,313,264 (the “'264 patent”). The Court holds that the '617 patent is unenforceable due to inequitable conduct. Following a bench trial on this issue, the Court makes the following findings of fact and conclusions of law.

FINDINGS OF FACT

A. The Inventions

This case involves technology that enables users to scan and computer model three dimensional objects. Broadly, there are two ways of scanning a three-dimensional object. A scanning device can either use a probe to physically touch the object and measure the coordinates of points on its surface, or the device can rely on an optical probe. The most common method of optical scanning is laser triangulation, which involves the projection of a light source onto an object and the recording of the position of points on that object’s surface when the light is reflected back to a recording device such as a video camera. (Pis.’ Interactive Tech. Tutorial (“Pis.’ Tut.”).)

The scanning mechanism, whether it is a touch probe or a laser scanner, can be attached to an arm that moves around an object to image it from various perspectives. These arms can be multi-jointed to allow the scanner to move in six-degrees of freedom or they can be operated as a gantry that moves only in three dimensions: up, down, and side-to-side. The arms are operated by external computers, known as computer numerical control (CNC) systems, or they are manually operated. See generally Metris v. Faro Tech., 2009 WL 3447237, No. 08-11187 (D.Mass. Oct. 22, 2009) [hereinafter “Markman Order”] (for a more detailed background on the technology at issue); (Def. Ex. 2 (“'617 Patent”) at Abstract.) Specifically at issue in this matter are three patent claims relating to the mounting of a laser scanner on a manually operated multi-jointed, or articulated, arm.

The most vigorously contested of the claims at stake in this case is the synchronization and trigger technology (“sync and trigger”) claimed by the '617 patent. This claim allows a laser scanner-arm combination to correlate the scanner’s image data with position and orientation data retrieved from the arm. For the purposes of creating a three-dimensional image of an object, the data an optical or laser scanner captures is meaningless if the user cannot determine where the scanner was located relative to that object when it captured the image. This means that while a scanning device collects data on the object itself, it must also collect data on the position and orientation of the scanner.

When using a scanner attached to a movable, articulated arm, a potential source of error arises from the fact that a user moves the arm in unpredictable ways while scanning the object. This can result in the scanner-arm combination pairing image data with scanner position data slightly different from the actual position of the scanner at the time the image data was recorded. Even very slight error in this regard can jeopardize the effectiveness of the technology, which depends on precision.

Sync and trigger aims to alleviate this problem by coordinating the capturing of scanner data with the recording of the scanner’s position. In broad strokes, the technology works through a synchroniza *341 tion signal that defines the scanner’s recording times and also initiates a trigger pulse that causes the arm to record position data at the same time as the scanner captures an image. See Markman Order at *4; (see also Trial Tr. Day 4, 13:21-15:25; Day 5, 68:6-69:5.)

Claim one of the '617 Patent, which describes sync and trigger, reads as follows:

[A] scanning apparatus for scanning an object to generate three-dimensional data, comprising a scanner mounted on a multiply-jointed arm for movement by an operator to scan the object to capture data from a plurality of points on the surface of the object, the scanner comprising:
a light source operable to emit light onto the object surface; and
a light detector operable to detect light reflected from the object surface by recording reflected light at recording times defined by a synchronization signal;
a position calculator for calculating the position of the multiply-jointed arm, and outputting position data defining the position in response to a trigger pulse;
a trigger pulse generator for receiving the synchronization signal for the light detector defining the recording times thereof, and, in response thereto, generating and outputting trigger pulses to the position calculator to cause the position calculator to output position data for each of at least some of the recordings by the light detector; and
a three dimensional data generator for receiving recorded data output by the light detector and associated position data output from the position calculator, and for processing the data to generate three-dimensional data related to the object.

('617 Patent, col. 29,11. 36-60.)

Also at issue in this case is the “dual mode” invention of the '617 Patent and the “processor in the head” invention of the '264 Patent. Dual mode describes the ability to use a controller to switch between two different data capture modes, an optical scanner and a tip probe, while scanning an object. As opposed to an optical scanner like a laser, which projects light onto an object and then records the reflection of that light in order to image the object, a tip probe physically touches a single point on the object’s surface and gathers the point’s three-dimensional coordinates. At times the tip probe will be a more useful measuring mode, for example in measuring deep recesses on an object’s surface, and the dual mode invention allows users to switch between the two modes without having to physically change the hardware attached to the scanner’s head. Dual mode also involves the combination of data from both capture modes into a single three-dimensional image. (Trial Tr. Day 5 98:19-25; Pis.’ Tut.)

The “processor in the head” invention involves the placement in the scanner head of a device “with a program” that can “process the electrical image data signals to generate processed data of reduced quantity.” (Trial Tr. Day 5 100:5-6; '264 Patent, col. 30,11. 14-15.) In simple terms, it allows the scanning device to process some of the hundreds of thousands of pixels captured by the optical scanner before sending that data to an external host computer. Along with other benefits, performing this operation in the scanner head makes the device easier to manufacture and install, reduces bandwidth, and improves the device’s speed and efficiency. (Pis.’ Tut.)

*342 B. Conception

The following describes the conception of the claimed inventions, the state of the industry at the time the inventions were conceived, and the prosecution of the patents at issue.

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Bluebook (online)
768 F. Supp. 2d 338, 2011 U.S. Dist. LEXIS 47673, 2011 WL 1670427, Counsel Stack Legal Research, https://law.counselstack.com/opinion/metris-usa-inc-v-faro-technologies-inc-mad-2011.