Loeffel Steel Products, Inc. v. Delta Brands, Inc.

372 F. Supp. 2d 1104, 2005 WL 6200340, 2005 U.S. Dist. LEXIS 11601
CourtDistrict Court, N.D. Illinois
DecidedJune 9, 2005
Docket01 C 9389
StatusPublished
Cited by36 cases

This text of 372 F. Supp. 2d 1104 (Loeffel Steel Products, Inc. v. Delta Brands, Inc.) is published on Counsel Stack Legal Research, covering District Court, N.D. Illinois primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Loeffel Steel Products, Inc. v. Delta Brands, Inc., 372 F. Supp. 2d 1104, 2005 WL 6200340, 2005 U.S. Dist. LEXIS 11601 (N.D. Ill. 2005).

Opinion

*1106 MEMORANDUM OPINION AND ORDER

JEFFREY COLE, Magistrate Judge.

Given the complexity of modern litigation, an informed assessment of the facts that courts are routinely called upon to consider is difficult, if not impossible, without the application of some scientific, technical, or other specialized knowledge. The most common source of this knowledge is the expert witness. See Advisory Committee Note to Rule 702, Federal Rules of Evidence. 1 The demand for expert testimony by litigants has become insatiable. In response, an astounding number of “expert” consultants and professional witnesses in virtually every field of human endeavor have arrived on the scene. Their proliferation, to borrow Justice Cardozo’s felicitous phrase, “would make Malthus stand aghast.” The Growth of the Law, 4 (1924).

While it may be a bit of an exaggeration to say that in modern trials the expert is as common as the lawyer, Faust Rossi, Modern Evidence and the Expert Witness, in Litigation Manual: A Primer For Trial Lawyers, 254 (2d ed. 1989), the modern face of litigation does feature expert testimony in a significant percentage of trials. United States v. Brown, 32 F.3d 236, 239 (7th Cir.1994). Accord, In re Air Crash Disaster, 795 F.2d 1230, 1234 (5th Cir. 1986). 2 Unfortunately, all too often, the “experts” are “ ‘the mere paid advocates or partisans of those who employ and pay them, as much so as the attorneys who conduct the suit. There is hardly anything, not palpably absurd on its face that cannot now be proved by some so-called experts.’ ” Olympia Equipment Leasing Co. v. Western Union Telegraph Co., 797 F.2d 370, 382 (7th Cir.1986) (Posner, J.). 3

Thus, there is scarcely a case involving experts in which substantial pretrial challenges to the admissibility of their testimony are not raised. This case is no exception. The defendants (“DBI”) have moved to bar the testimony of Loeffel Steel Product’s (“Loeffel”) retained liability expert, Rudolph Toczyl; Loeffel has filed its own motion to bar the testimony of DBFs damages expert. Each motion claims the other’s expert is unqualified, his methodology flawed, and his testimony irrelevant to the task at hand. We deal here only with the challenges to Mr. Toczyl.

I

BACKGROUND

This case concerns the claimed non-performance of a Rotary Shear Multi-blanking Line (“the Line”), a large, complex piece of industrial machinery, manufactured by DBI and sold to Loeffel. The daunting name describes what the machine does: large rolls or coils of steel are flattened by leveler rollers, cut into prescribed lengths (called “blanks”) by rotary shears, and then cut into prescribed widths (called “mults”). The machine’s stacker then *1107 sorts and stacks the finished product. All of this is done at a rapid rate, measured in hundreds of feet per minute and to exact tolerances, measured in thousandths of an inch. Or at least that is how the machine is supposed to work. 4

Bitterly disappointed with the machine’s performance and its claimed non-compliance with the specifications in the sales contract, Loeffel sued DBI, alleging breach of contract, breach of express warranty, breach of implied warranty of merchantability, breach of implied warranty of fitness for a particular purpose, and fraud. In late October 2003, Mr. Toczyl prepared his Rule 26 expert report (“the Report”).

A

Mr. Toczyl’s Report

The seven page, single spaced, highly technical Report was based on Mr. Toc-zyl’s having viewed, over an eight hour period, four actual production runs at the Loeffel plant. 5 In his Report, Mr. Toczyl identified six major areas of concern: (A) length tolerances for finished steel blanks did not conform to contract specifications when the Line ran at speeds in excess of 120 fpm; (B) the leveler could not correct defects across the steel thickness range specified in the contract; (C) the tooling exchange could not be completed in the 90 seconds required in the contract; (D) the Line could not process steel without repeated interruptions at speeds significantly slower than those the contract specified; (E) the Line was not capable of executing multi-blanking operations at speeds remotely close to those specified in the contract, and blanks produced were frequently of inferior quality; and (F) the Line caused defects in the surface of the steel it processed.

The Report contained details of Mr. Toc-zyl’s observations. Beginning with the machine’s accuracy in cutting steel to desired length and width, Mr. Toczyl noted that the contract provided that the Line was to cut blanks less than or equal to 72" in length, at an accuracy of plus or minus .005," and blanks less than or equal to 144" in length at an accuracy of plus or minus .008". Mr. Toczyl reported that the Line failed to cut any blanks to length accuracies near .005 when the Lines ran at 120 fpm and that, in fact, accuracy was no better than .015 at that speed. He stated that he observed a considerable drop-off in length accuracy when Line speed accelerated past 100 fpm. (Report at 2-3).

Mr. Toczyl also noted that the contract specified that width accuracies would be plus or minus .002". He observed that the Line did not have a “packed arbor” and/or “dedicated” or “ultra-precision tooling” which, in his opinion, precluded width accuracies of better than .010." Id. at 3. At his deposition, he testified that he had never seen an “open arbor” — the type on the Line — accomplish the tolerance the contract specified. Indeed, at his deposition, he testified that, on the day of his *1108 visit, the operators measuring widths during the production runs generally found the blanks to be V' off. Id. at 77-80.

According to Mr. Toczyl, during his 8-hour observation of the Line’s production runs, the Line failed to approach any of the contract’s benchmarks for production speed either during single or multiple blanking runs. During single blanking runs, the Line could not run at speeds in excess of 140 fpm without major mechanical difficulties necessitating the cessation of operations. For example, during the run that required blanking .023 gauge steel into lengths of 19.875" and trimming it- from 42%" in width to 38%e", Mr. Toczyl observed a noticeable drop-off in accuracy at 120 fpm. During the run that called for multi-blanking of .044 gauge sheets into lengths of 216", with two “mults” or “blanks” each 10" in width. For instance, Mr. Toczyl reported that the Line’s operators began at a speed of 70 fpm and then attempted to increase it to 200 fpm. At that point, the shear began catching on the sheets, halting the run. In conclusion, Mr. Toczyl found the Line could not operate at the speed specified in the contract — 300 fpm — while maintaining length tolerances. (Report at 4-5).

Mr.

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Bluebook (online)
372 F. Supp. 2d 1104, 2005 WL 6200340, 2005 U.S. Dist. LEXIS 11601, Counsel Stack Legal Research, https://law.counselstack.com/opinion/loeffel-steel-products-inc-v-delta-brands-inc-ilnd-2005.