Henkels & Mccoy, Inc. v. Occupational Safety and Health Review Commission

Court of Appeals for the Eleventh Circuit·Decided April 8, 2026·No. 22-13133·Unpublished

Opinion

NOT FOR PUBLICATION

In the

United States Court of Appeals For the Eleventh Circuit

No. 22-13133

HENKELS & MCCOY, INC., Petitioner,

versus

OCCUPATIONAL SAFETY AND HEALTH REVIEW COMMISSION, SECRETARY OF LABOR, Respondents.

Petition for Review of a Decision of the Occupational Safety and Health Review Commission Agency No. 18-1864

Before NEWSOM, BRANCH, and LUCK, Circuit Judges. LUCK, Circuit Judge:

Henkels & McCoy, Inc. performs utility maintenance. After a deadly workplace accident involving one of its employees and a

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digger derrick, the Secretary of Labor (through the Occupational Safety and Health Administration) investigated and cited Henkels for violating the Occupational Safety and Health Act’s general duty clause. The Occupational Safety and Health Review Commission found that the secretary had proven a general-duty-clause violation and upheld the citation. Henkels petitioned for our review. We deny the petition because the commission’s decision was not arbitrary and capricious and substantial evidence supported the commission ’s findings.

FACTUAL BACKGROUND AND PROCEDURAL HISTORY Henkels performs utility pole maintenance using digger derricks . A digger derrick is about the size of a dump truck, but atop the truck’s bed sits a pedestal attaching a captain’s chair and hydraulic boom. The boom can be equipped with an auger to drill holes for utility poles, can be used to pull old poles out of the ground, or can be used for general lifting tasks. Eighteen rotationbearing mounting bolts secure the boom and captain’s chair to the pedestal on the truck bed.

The accident

On May 2, 2018, while using an Altec DC47-series digger derrick, one of Henkels’s crew leaders was fatally injured. The crew leader and an apprentice were pulling decommissioned utility poles in Jacksonville, Florida. The crew leader was operating the boom from the captain’s chair with the apprentice working alongside at ground level. The apprentice heard a “creak,” and a bolt sheared off the pedestal. The crew leader stopped work and told

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the apprentice to check if the remaining bolts were tight. After he checked, the apprentice told the crew leader that no other bolts were loose and the crew leader resumed working with the boom. The digger derrick began making sounds. Then, the apprentice saw the boom detach from the pedestal and fall, ejecting the crew leader from the captain’s chair. The crew leader landed face first on the pavement and later died from his injuries.

Maintenance practices

The Altec maintenance and parts manual instructs a digger derrick’s owner to engage in “special inspection procedures” for the bolts fastening the boom to the pedestal. The manual recommends a visual inspection and an annual torque test. An owner must torque test the bolts with a torque wrench to ensure the bolts are torqued to at least ninety percent of their installation tightness of 325 foot-pounds. Unlike other wrenches, a torque wrench can both tighten and measure the tightness of bolts. Altec placed warning decals in the manual and on the digger derrick’s pedestal, which state: “Warning: failure to inspect and properly torque the rotation bearing mounting bolts can cause structural failure. Death or serious injury could result.”

Before 2007, Henkels’s mechanics performed inspections of the company’s digger derricks, including torque testing the bolts. That year, Henkels hired Diversified Inspections/ITL Inc. to provide inspection services. Henkels declined torque testing as part of the 2007 service package because it intended to do those tests itself. But that never happened.

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The relationship between Henkels and Diversified began with a handshake agreement. In 2011, Diversified and Henkels entered into a scope-of-work agreement for operations in its west region , which expressly stated, as to the “[r]otation bearing mount bolts,” that “[a]t no time will [Diversified] be verifying the torque with a torque wrench. This will be the responsibility of [Henkels].” Later that year, Diversified and Henkels entered into a scope-ofwork agreement covering the central region—including Jacksonville . That agreement did not mention torque testing and only said, “[t]he rotation bearing bolts are to be checked for tightness with a wrench” (but not a torque wrench).

Beginning in February 2018, Diversified’s inspection reports included a disclaimer that Diversified was not torque testing. Before switching to the new report format, Diversified’s representatives met with Henkels and obtained its consent to use the new form with the disclaimer.

On May 1, 2018—the day before the accident—Diversified issued an inspection report with the standard disclaimer for the digger derrick involved in the accident. Although Henkels did not receive this report until after the accident, the same standard disclaimer had been used in earlier reports for some of its other digger derricks. The disclaimer provided: “Diversified Inspections/ITL has checked only accessible bolts for reasonable tightness with the use of an ordinary crescent wrench or open end wrench, but not with a torque wrench nor measuring device of any kind.” The disclaimer continued that “[i]t is the customer’s responsibility to

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torque and maintain all bearing bolts in accordance with the equipment manufacturer’s specifications to ensure that all bolts are properly torqued.”

The citation and administrative proceeding The secretary investigated the accident and cited Henkels for a serious violation of the general duty clause. The citation alleged that Henkels “exposed employees to struck-by and crushing hazards, in that . . . it did not ensure rotation bearing [bolts] on Altec [d]igger [d]erricks . . . were being properly maintained.” And the citation alleged that “[o]ne feasible and acceptable method of abatement would have been to ensure that the [Altec digger derrick ] being used had the bearing bolts tested according to [Altec’s] maintenance and parts manual.”

At the hearing on the citation, the secretary submitted Altec ’s warning and manual, which called for yearly torque testing, as evidence that Henkels violated the general duty clause. The secretary also called Phillip Toone as an expert witness. Mr. Toone explained that proper torquing “protects the fastener against cyclic or dynamic loading, which can result in fatigue failure.” Without testing, there is a risk of the bolts “backing out and falling out.” Mr. Toone thus opined that torque testing was necessary and that “you torque to eliminate the hazard and eliminate the possibility of this being a problem.” He explained that the bolts on digger derricks “should be torque tested according to the manufacturer’s recommendations” because those recommendations “give values and maintenance periodicity to ensure that their designs are safe.”

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Mr. Toone’s report also noted that torque testing had the additional benefit of giving the bolts “an opportunity . . . to fail in a safe and controlled environment.”

Henkels submitted its own evidence. First, it pointed to a safety recall for the digger derrick from October 2018. The recall notice explained that the digger derrick had “rotation bearing fasteners that can break. The broken rotation bearing fasteners can possibly cause uncontrolled movement resulting in death or serious injury.”

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Henkels & Mccoy, Inc. v. Occupational Safety and Health Review Commission, (11th Cir. 2026).

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