Global Tubing LLC v. Tenaris Coiled Tubes LLC

Court of Appeals for the Federal Circuit·Decided February 26, 2026·No. 23-1882·Published

Opinion

United States Court of Appeals for the Federal Circuit

GLOBAL TUBING LLC, Plaintiff-Cross-Appellant

v.

TENARIS COILED TUBES LLC, TENARIS S.A., Defendants-Appellants

2023-1882, 2023-1883

Appeals from the United States District Court for the Southern District of Texas in No. 4:17-cv-03299, Judge Keith P. Ellison.

Decided: February 26, 2026

JEFFREY A. LAMKEN, MoloLamken LLP, Washington, DC, argued for plaintiff-cross-appellant. Also represented by RAYINER HASHEM, WALTER H. HAWES, IV, CALEB HAYES- DEATS, EUGENE ALEXIS SOKOLOFF; JEFFREY A. ANDREWS, CHRISTOPHER JOHNSON, RICHARD PAUL YETTER, MATTHEW ZORN, Yetter Coleman, LLP, Houston, TX.

JOHN C. O'QUINN, Kirkland & Ellis LLP, Washington, DC, argued for defendants-appellants. Also represented by WILLIAM H. BURGESS, ASHLEY CADE, ERIN ELIZABETH CADY, ANNIE CHIANG, MEGAN MCGLYNN BUTLER, MATTHEW SCOTT OWEN, JASON M. WILCOX; LESLIE M. SCHMIDT, New 2 GLOBAL TUBING LLC v. TENARIS COILED TUBES LLC

York, NY; MARK S. WIGLEY, Ward and Smith, PA, Raleigh, NC.

Before TARANTO, HUGHES, and STARK, Circuit Judges.

STARK, Circuit Judge.

Tenaris Coiled Tubes LLC and Tenaris S.A. (collectively , “Tenaris”) appeal the district court’s grant of summary judgment to Global Tubing LLC (“Global Tubing”). The district court determined that Tenaris committed inequitable conduct in obtaining U.S. Patent Nos. 9,803,256 (“’256 patent”), 10,378,074 (“’074 patent”), and 10,378,075 (“’075 patent”). Global Tubing cross-appeals the district court’s entry of summary judgment in favor of Tenaris on Global Tubing’s Walker Process fraud claim, which sought to hold Tenaris liable for attempted monopolization. We conclude that genuine disputes of material fact preclude summary judgment in both instances. Therefore, we vacate and remand for further proceedings.

I

A

Coiled tubing is pliable metal pipe spooled around a large reel. It is used predominantly in the horizontal wells of the oil and gas industry. In the 1990s, Southwestern Pipe, Inc. (“Southwestern”) utilized a “quench and temper” method to treat its piping. This process involved exposing the metal to extreme heat before quickly cooling (quenching ) and then reheating it (tempering). The result was a coiled tubing product Southwestern called “CYMAX,” which the company hoped would be stronger and more durable than its jointed or rolled predecessors. Despite its seemingly superior properties, however, CYMAX was not a commercial success and Southwestern exited the coiled tubing market.

GLOBAL TUBING LLC v. TENARIS COILED TUBES LLC 3

In 2006, Tenaris acquired Southwestern’s assets, including the manufacturing furnace Southwestern had used to produce CYMAX as well as documents describing the CYMAX production process (the “CYMAX Documents”). The CYMAX Documents disclose a version of CYMAX, called “CYMAX 100,” having a chemical composition that includes 0.13-0.17 wt. % carbon and a yield strength of 100 ksi. 1 J.A. 5282.

Several years later, Tenaris created its own coiled tubing product, “BlueCoil,” which shares several characteristics with CYMAX. One commonality is that BlueCoil is manufactured using a “quench and temper” process. Also, BlueCoil contains 0.17-0.35 wt. % carbon and has a yield strength of between 95 and 140 ksi.

1

Tenaris ultimately obtained five patents relating to its quenched-and-tempered coiled tubing product. The first of these, the ’256 patent, lists Martín Valdez, Gonzalo Gomez, Jorge Mitre, and Bruce Reichert as inventors. Claim 1 of the ’256 patent recites:

A coiled steel tube having improved yield strength and fatigue life at weld joints of the coiled tube, the coiled steel tube comprising: a plurality of strips welded together end to end by a bias weld and formed into a coiled steel tube, each of the plurality of strips having base metal regions, bias weld joints, and heat affected zones surrounding the bias weld joints, each of the plurality of welded strips comprising:

1 “Ksi” refers to kilopounds per square inch and is a measure of yield strength; i.e., the amount of stress a material can withstand without permanent deformation.

4 GLOBAL TUBING LLC v. TENARIS COILED TUBES LLC

a yield strength greater than about 80 ksi; a composition comprising iron and:

0.17-0.35 wt. % carbon; 0.30-2.00 wt. % manganese; 0.10-0.30 wt. % silicon; 0.010-0.040 wt. % aluminum; up to 0.010 wt. % sulfur; and up to 0.015 wt. % phosphorus; and wherein the coiled steel tube has a final microstructure formed from a full body heat treatment applied to the coiled steel tube; wherein the final microstructure comprises a mixture of tempered martensite and bainite; wherein the final microstructure of the coiled steel tube comprises more than 90 volume % tempered martensite in the base metal regions, the bias weld joints, and the heat affected zones; wherein the final microstructure across all base metal regions, bias weld joints, and heat affected zones is homogeneous; and wherein the final microstructure comprises a uniform distribution of fine carbides across the base metal regions, the bias weld joints, and the heat affected zones.

J.A. 1090 (emphasis added).

The weight percentage range for all but one element of the chemical composition claimed in the ’256 patent overlaps with the corresponding ranges disclosed in the

GLOBAL TUBING LLC v. TENARIS COILED TUBES LLC 5

CYMAX Documents. 2 For example, claim 1 requires carbon in an amount of 0.17 to 0.35 wt. %, while the carbon range taught in the CYMAX Documents is 0.13 to 0.17 wt. %. Thus, claim 1 and the CYMAX Documents overlap at 0.17 wt. %. Similarly, the ’256 patent claims “a yield strength greater than about 80 ksi,” while the CYMAX Documents disclose a yield strength of 100 ksi. J.A. 1090, 5282. Thus, both formulations recite a yield strength that overlaps at 100 ksi and above.

2

Along with the application that ultimately became the ’256 patent, Tenaris submitted 573 prior art references to the Patent and Trademark Office (“PTO”). Among them was a 1992 paper presented at the Offshore Technology Conference by G.B. Chitwood and three coauthors, two of whom were Southwestern engineers, entitled “High- Strength Coiled Tubing Expands Service Capabilities” (“Chitwood”). Chitwood details the manufacturing and testing processes for CYMAX and discloses coiled tubing composed of “low-carbon 4100 series steel” having a minimum of “100 ksi yield strength.” J.A. 3462-63. The parties agree that the tubing Chitwood is referring to is CYMAX 100. Although Chitwood does not expressly disclose specifications for CYMAX 100’s chemical composition, the “low- carbon 4100 series steel” it teaches undisputedly corresponds to a carbon range of at least 0.18 to 0.43 wt. %. Notably , the CYMAX Documents, like the Chitwood reference, disclose that “[t]he steel sheet shall be 4100 series ,” consistent with the industry standard set by the

2 Although immaterial to this appeal, the 0.025 wt. % phosphorous specification of the CYMAX Documents is outside the range claimed by claim 1 of the ’256 patent, which is “up to 0.015 wt. % phosphorous.” Compare J.A. 1090 with J.A. 5282.

6 GLOBAL TUBING LLC v. TENARIS COILED TUBES LLC

American Society for Testing and Materials (“ASTM”) in specification A-607. J.A. 5282.

During prosecution of the ’256 patent, Tenaris submitted Chitwood to the PTO but did not submit the CYMAX Documents. In Tenaris’ view, Chitwood discloses materially the same information as the CYMAX Documents, including a carbon range (0.18-0.43 wt. %) that overlaps with the carbon range claimed in claim 1 of its ’256 patent (0.17- 0.35 wt. %). The specific CYMAX 100 carbon range disclosed in the CYMAX Documents, 0.13-0.17 wt. %, which includes the 0.17 wt. % point of overlap with claim 1’s 0.17- 0.35 wt. % range, is not, however, disclosed in Chitwood.

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