General Electric Company v. Raytheon Technologies Corp.

Procedural entryThis page is a short order in General Electric Company v. Raytheon Technologies Corp.. Read the opinion of the Court — 983 F.3d 1334
Court of Appeals for the Federal Circuit·Decided December 28, 2020·No. 19-1319·Published

Opinion

United States Court of Appeals for the Federal Circuit

GENERAL ELECTRIC COMPANY, Appellant

v.

RAYTHEON TECHNOLOGIES CORPORATION, Appellee

2019-1319

Appeal from the United States Patent and Trademark Office, Patent Trial and Appeal Board in No. IPR2017- 00428.

Decided: December 23, 2020

WILLIAM F. LEE, Wilmer Cutler Pickering Hale and Dorr LLP, Boston, MA, argued for appellant. Also represented by BRIAN DRISCOLL, LAUREN B. FLETCHER, MADELEINE C. LAUPHEIMER, LOUIS W. TOMPROS.

PATRICK JOSEPH COYNE, Finnegan, Henderson, Farabow, Garrett & Dunner, LLP, Washington, DC, argued appellee. Also represented by SYDNEY KESTLE, JEFFREY CURTISS TOTTEN; BENJAMIN AARON SAIDMAN, Atlanta , GA.

2 GENERAL ELECTRIC COMPANY v. RAYTHEON TECHNOLOGIES CORP.

Before LOURIE, REYNA, and HUGHES, Circuit Judges.

HUGHES, Circuit Judge.

General Electric Company appeals the Patent Trial and Appeal Board’s decision finding Raytheon Technologies Corporation’s gas turbine engine patent not unpatentable for obviousness. Raytheon moved to dismiss the appeal for lack of standing. Because General Electric alleged sufficient facts to establish that it is engaging in activity that creates a substantial risk of future infringement, GE has standing to bring its appeal. As to the merits of the appeal, we vacate the Board’s decision and remand the case for further consideration because the Board lacked substantial evidence for its conclusions.

I

Raytheon (known as United Technologies Corporation during the appealed proceedings) and GE vigorously compete in the market to supply propulsion engines to the commercial aviation industry. This dispute revolves around the validity of Raytheon’s patent’s claims to a two-stage high pressure turbine engine for commercial airplanes and whether those claims would have been obvious in light of the prior art.

A

We begin with a brief technical background. This dispute centers on turbofan gas turbine engines used to propel commercial airliners. See J.A. 1182. Turbofan engines rely on four main component sections—the fan, compressor, combustor, and turbine—to generate thrust from the continuous ignition of a mixture of fuel and pressurized air. J.A. 1183.

GENERAL ELECTRIC COMPANY v. RAYTHEON TECHNOLOGIES 3 CORP.

J.A. 1184. To do so, air enters the fan, which accelerates the air using rotating airfoil “blades.” Id. The specific engines here are high-bypass-ratio turbofans, in which a portion of the air, after passing through the fan, immediately exits the engine to generate thrust from the momentum imparted upon it by the fan. J.A. 1185. That air is known as the “bypass flow.” Id. The rest of the air from the fan enters the engine “core,” or the compressor, combustor, and turbine sections. Id. That air is known as the “core flow.” Id. The ratio of bypass flow to core flow is called the bypass ratio. For commercial airliners, a higher bypass ratio (i.e., more bypass flow for a given amount of core flow) increases fuel efficiency. See J.A. 1797.

The compressor and turbine sections are further divided into high- and low-pressure segments. J.A. 1183. Each of the high- and low-pressure compressor and turbine sections consist of stages, or a “a matched set of rotating blades and stationary airfoils.” See Gen. Elec. Co. v. United Techs. Corp., No. IPR2017-00428, 2018 WL 3105491, at *7 n.6 (P.T.A.B. June 22, 2018) (Final Written Decision); J.A. 1186. In the figure above, these stages are represented by 4 GENERAL ELECTRIC COMPANY v. RAYTHEON TECHNOLOGIES CORP.

vertical black lines extending from the central axis in the compressor and turbine sections of the engine. J.A. 1186, n.1. Core flow air is pressurized in the compressor section before it enters the combustor, where it is mixed with fuel and ignites. The resulting hot gas enters the turbine where the expansion of the gas powers the turbine’s rotating blades. See Appellant’s Br. 7–8.

Artisans refer to the grouping of the high-pressure compressor and high-pressure turbine as the “high [pressure ] spool” and the grouping of the fan, low-pressure compressor , and low-pressure turbine as the “low spool.” Id. In a conventional “direct-drive” turbofan engine the components comprising the low spool are all connected to the same shaft and rotate at the same speed. See Appellant’s Br. 8. The technology here, however, involves a “geared” turbofan, which uses a gearbox mounted between the low- pressure compressor and the fan to reduce the rotational speed of the fan compared to the low-pressure compressor and low-pressure turbine. Id. In a high-bypass-ratio turbofan , the fan has a much larger diameter than the engine core components; this discrepancy in diameter leads to a discrepancy in the ideal rotational speed of the fan compared to the low-pressure turbine. See J.A. 3269.

By introducing a gearbox that allows the fan to rotate more slowly than the rest of the low spool, each component can run at an operating point much closer to its optimal rotational speed, yielding many benefits. Some of these benefits include:

(1) improving the propulsive efficiency of the fan, reducing engine fuel consumption;

(2) improving the aerodynamic efficiency of the low-

pressure turbine, allowing a simpler and less costly design;

(3) reducing the mechanical stress on the fan, improving safety and reliability;

GENERAL ELECTRIC COMPANY v. RAYTHEON TECHNOLOGIES 5 CORP.

(4) reducing torque on the low-spool shaft connecting the low-pressure compressor and turbine to the fan (or gearbox), allowing the use of a smaller-diameter shaft; and;

(5) reducing engine noise caused by high fan rotational speeds. See, e.g., J.A. 1333, 1351, 1361, 1797–98.

B

In 2011, Raytheon applied for the patent that issued as U.S. Patent Number 8,695,920, entitled “Gas Turbine Engine with Low Stage Count Low Pressure Turbine.” According to the background, the invention relates to “an engine mounting configuration for the mounting of a turbofan gas turbine engine to an aircraft pylon.” ’920 patent at 1:13–15. Although much of the written description focuses on the “static structure” of the engine used to help mount the turbofan to an aircraft, see, e.g., ’920 patent at cols. 5–7, the patent claims certain inventions involving particular turbofan gas turbine engine configurations. The claims in dispute, dependent claims 10–14, relate to a “method of designing a gas turbine engine” comprising certain of these architectural features and performance parameters . Each claim depends from independent claim 9, reproduced below.

9. A method of designing a gas turbine engine comprising :

providing a core nacelle defined about an engine centerline axis; providing a fan nacelle mounted at least partially around said core nacelle to define a fan bypass flow path for a fan bypass airflow ; providing a gear train within said core nacelle ; providing a first spool along said engine centerline axis within said core nacelle to 6 GENERAL ELECTRIC COMPANY v. RAYTHEON TECHNOLOGIES CORP.

drive said gear train, said first spool includes a first turbine section including between three–six (3–6) stages, and a first compressor section; providing a second spool along said engine centerline axis within said core nacelle, said second spool includes a second turbine section including at least two (2) stages and a second compressor section; providing a fan including a plurality of fan blades to be driven through the gear train by the first spool, wherein the bypass flow path is configured to provide a bypass ratio of airflow through the bypass flow path divided by airflow through the core nacelle that is greater than about six (6) during engine operation.

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General Electric Company v. Raytheon Technologies Corp., (Fed. Cir. 2020).

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