General Electric Company v. Raytheon Technologies Corp.

983 F.3d 1334
CourtCourt of Appeals for the Federal Circuit
DecidedDecember 23, 2020
Docket19-1319
StatusPublished
Cited by13 cases

This text of 983 F.3d 1334 (General Electric Company v. Raytheon Technologies Corp.) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
General Electric Company v. Raytheon Technologies Corp., 983 F.3d 1334 (Fed. Cir. 2020).

Opinion

Case: 19-1319 Document: 74 Page: 1 Filed: 12/23/2020

United States Court of Appeals for the Federal Circuit ______________________

GENERAL ELECTRIC COMPANY, Appellant

v.

RAYTHEON TECHNOLOGIES CORPORATION, Appellee ______________________

2019-1319 ______________________

Appeal from the United States Patent and Trademark Office, Patent Trial and Appeal Board in No. IPR2017- 00428. ______________________

Decided: December 23, 2020 ______________________

WILLIAM F. LEE, Wilmer Cutler Pickering Hale and Dorr LLP, Boston, MA, argued for appellant. Also repre- sented by BRIAN DRISCOLL, LAUREN B. FLETCHER, MADELEINE C. LAUPHEIMER, LOUIS W. TOMPROS.

PATRICK JOSEPH COYNE, Finnegan, Henderson, Farabow, Garrett & Dunner, LLP, Washington, DC, ar- gued appellee. Also represented by SYDNEY KESTLE, JEFFREY CURTISS TOTTEN; BENJAMIN AARON SAIDMAN, At- lanta, GA. ______________________ Case: 19-1319 Document: 74 Page: 2 Filed: 12/23/2020

Before LOURIE, REYNA, and HUGHES, Circuit Judges. HUGHES, Circuit Judge. General Electric Company appeals the Patent Trial and Appeal Board’s decision finding Raytheon Technolo- gies Corporation’s gas turbine engine patent not unpatent- able for obviousness. Raytheon moved to dismiss the appeal for lack of standing. Because General Electric al- leged sufficient facts to establish that it is engaging in ac- tivity that creates a substantial risk of future infringement, GE has standing to bring its appeal. As to the merits of the appeal, we vacate the Board’s decision and remand the case for further consideration because the Board lacked substantial evidence for its conclusions. I Raytheon (known as United Technologies Corporation during the appealed proceedings) and GE vigorously com- pete in the market to supply propulsion engines to the com- mercial aviation industry. This dispute revolves around the validity of Raytheon’s patent’s claims to a two-stage high pressure turbine engine for commercial airplanes and whether those claims would have been obvious in light of the prior art. A We begin with a brief technical background. This dis- pute centers on turbofan gas turbine engines used to propel commercial airliners. See J.A. 1182. Turbofan engines rely on four main component sections—the fan, compressor, combustor, and turbine—to generate thrust from the con- tinuous ignition of a mixture of fuel and pressurized air. J.A. 1183. Case: 19-1319 Document: 74 Page: 3 Filed: 12/23/2020

GENERAL ELECTRIC COMPANY v. RAYTHEON TECHNOLOGIES 3 CORP.

J.A. 1184. To do so, air enters the fan, which accelerates the air using rotating airfoil “blades.” Id. The specific en- gines here are high-bypass-ratio turbofans, in which a por- tion of the air, after passing through the fan, immediately exits the engine to generate thrust from the momentum im- parted upon it by the fan. J.A. 1185. That air is known as the “bypass flow.” Id. The rest of the air from the fan en- ters the engine “core,” or the compressor, combustor, and turbine sections. Id. That air is known as the “core flow.” Id. The ratio of bypass flow to core flow is called the bypass ratio. For commercial airliners, a higher bypass ratio (i.e., more bypass flow for a given amount of core flow) increases fuel efficiency. See J.A. 1797. The compressor and turbine sections are further di- vided into high- and low-pressure segments. J.A. 1183. Each of the high- and low-pressure compressor and turbine sections consist of stages, or a “a matched set of rotating blades and stationary airfoils.” See Gen. Elec. Co. v. United Techs. Corp., No. IPR2017-00428, 2018 WL 3105491, at *7 n.6 (P.T.A.B. June 22, 2018) (Final Written Decision); J.A. 1186. In the figure above, these stages are represented by Case: 19-1319 Document: 74 Page: 4 Filed: 12/23/2020

vertical black lines extending from the central axis in the compressor and turbine sections of the engine. J.A. 1186, n.1. Core flow air is pressurized in the compressor section before it enters the combustor, where it is mixed with fuel and ignites. The resulting hot gas enters the turbine where the expansion of the gas powers the turbine’s rotating blades. See Appellant’s Br. 7–8. Artisans refer to the grouping of the high-pressure compressor and high-pressure turbine as the “high [pres- sure] spool” and the grouping of the fan, low-pressure com- pressor, and low-pressure turbine as the “low spool.” Id. In a conventional “direct-drive” turbofan engine the com- ponents comprising the low spool are all connected to the same shaft and rotate at the same speed. See Appellant’s Br. 8. The technology here, however, involves a “geared” turbofan, which uses a gearbox mounted between the low- pressure compressor and the fan to reduce the rotational speed of the fan compared to the low-pressure compressor and low-pressure turbine. Id. In a high-bypass-ratio tur- bofan, the fan has a much larger diameter than the engine core components; this discrepancy in diameter leads to a discrepancy in the ideal rotational speed of the fan com- pared to the low-pressure turbine. See J.A. 3269. By introducing a gearbox that allows the fan to rotate more slowly than the rest of the low spool, each component can run at an operating point much closer to its optimal rotational speed, yielding many benefits. Some of these benefits include: (1) improving the propulsive efficiency of the fan, re- ducing engine fuel consumption; (2) improving the aerodynamic efficiency of the low- pressure turbine, allowing a simpler and less costly design; (3) reducing the mechanical stress on the fan, improv- ing safety and reliability; Case: 19-1319 Document: 74 Page: 5 Filed: 12/23/2020

GENERAL ELECTRIC COMPANY v. RAYTHEON TECHNOLOGIES 5 CORP.

(4) reducing torque on the low-spool shaft connecting the low-pressure compressor and turbine to the fan (or gearbox), allowing the use of a smaller-diameter shaft; and; (5) reducing engine noise caused by high fan rotational speeds. See, e.g., J.A. 1333, 1351, 1361, 1797–98. B In 2011, Raytheon applied for the patent that issued as U.S. Patent Number 8,695,920, entitled “Gas Turbine En- gine with Low Stage Count Low Pressure Turbine.” Ac- cording to the background, the invention relates to “an engine mounting configuration for the mounting of a tur- bofan gas turbine engine to an aircraft pylon.” ’920 patent at 1:13–15. Although much of the written description fo- cuses on the “static structure” of the engine used to help mount the turbofan to an aircraft, see, e.g., ’920 patent at cols. 5–7, the patent claims certain inventions involving particular turbofan gas turbine engine configurations. The claims in dispute, dependent claims 10–14, relate to a “method of designing a gas turbine engine” comprising cer- tain of these architectural features and performance pa- rameters. Each claim depends from independent claim 9, reproduced below. 9. A method of designing a gas turbine engine com- prising: providing a core nacelle defined about an engine centerline axis; providing a fan nacelle mounted at least partially around said core nacelle to define a fan bypass flow path for a fan bypass air- flow; providing a gear train within said core na- celle; providing a first spool along said engine centerline axis within said core nacelle to Case: 19-1319 Document: 74 Page: 6 Filed: 12/23/2020

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