Frank W. Egan & Co. v. Modern Plastic Machinery Corp.

260 F. Supp. 22, 151 U.S.P.Q. (BNA) 272, 1966 U.S. Dist. LEXIS 10237
CourtDistrict Court, D. New Jersey
DecidedSeptember 28, 1966
DocketCiv. A. No. 274-64
StatusPublished
Cited by1 cases

This text of 260 F. Supp. 22 (Frank W. Egan & Co. v. Modern Plastic Machinery Corp.) is published on Counsel Stack Legal Research, covering District Court, D. New Jersey primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Frank W. Egan & Co. v. Modern Plastic Machinery Corp., 260 F. Supp. 22, 151 U.S.P.Q. (BNA) 272, 1966 U.S. Dist. LEXIS 10237 (D.N.J. 1966).

Opinion

OPINION

WORTENDYKE, District Judge.

In this action plaintiffs, Frank W. Egan & Company (hereinafter Egan) and William H. Willert (hereinafter Wil-lert) charge the defendant, Modern Plastic Machinery Corp. (hereinafter MPM), with infringement of Claims 1 and 4 of United States Patent No. 2734226 (hereinafter Willert patent), issued to Willert on February 14,1956, on application filed March 5, 1952. Egan is the exclusive licensee of Willert under the patent. Egan is a New Jersey corporation, and Willert is a citizen of that State. MPM is a Delaware corporation, having its principal place of business in New Jersey, and is charged with infringement of the patent in suit by importing infringing plastics injection molding units and machines built in Germany, and selling and installing them in the United States.

MPM denies both the validity, and infringement, of Claims 1 and 4 of the patent in suit.

Jurisdiction and the appropriateness of venue are conceded, 35 U.S.C. § 283; 28 U.S.C. §§ 1338(a) and 1400(b).

BACKGROUND OF THE PATENT

A plastics injection molding machine consists of two basic units: the injection [23]*23unit, to which the Willert invention relates, and the mold into which the plastic material is injected. The injection unit includes a feed hopper, a plasticizing and injection chamber and appurtenant control and power equipment. Plastics resin in pellet form is introduced through the feed hopper into the plasticizing chamber where it is melted and homogenized, and thence fed into the injection chamber. Subsequently, a quantity of the melted and homogenized resin is forcibly injected from the injection chamber into the mold. After completion of the injection, more plasticized resin is fed to the injection chamber in readiness for the next injection into the mold.

Since the 1930’s, builders of plastics injection molding machines have endeavored to design a machine which would produce at a high rate of output a thermally stable melted resin having a uniform temperature and viscosity. However, for many years the sole means employed to attain this goal was the application of heat to the outside of the plasticizing chamber. This means proved inadequate because the resin near the walls of the chamber would be too hot by the time the center of the plasties resin had heated sufficiently. The development of improved resins, and of new resins having properties which made them attractive for various end uses, merely increased the problems of attaining uniform temperature and viscosity. In addition, these new and improved resins were difficult to plasticize and to mold. It became clear that the key to successful molding was the proper plasticization of the resin to be molded, and that such proper plasticization could not be achieved unless improvements were made in the design of the injection cylinder. In 1948, prior to Willert’s apparatus, there were approximately 4,000 plastics injection molding machines in operation in the United States. There were 15 domestic manufacturers of such equipment, and manufacturers in England, Germany, Switzerland, and Italy. Against this background, the patent in suit is considered.

PRIOR ART

A patent search obtained by Willert’s attorney disclosed only U. S. Patent 2,359,839 issued to Goessling on October 10, 1944, on application dated December 21, 1942. This patent, with other prior art patents, was cited by the Patent Office in the patent in suit. Goessling’s teaching related to machines for injection molding of plastics and to the mechanism for forcing heat-softened plastic material from an injection cylinder into a mold by means of a ram reciprocable in a cylinder. The principal object of the Goessling invention was to increase the plasticizing speed and capacity of the injection cylinder without lengthening the stroke of the ram, without loss of injection pressure, and without increasing the power required to operate the ram. There are many features of the Goessling machine which are disclosed in that of Willert. For example, a fluid-actuated piston for reciprocating an injection ram or plunger; the piston being actuated by fluid pressure supplied to the cylinder through a port at each of the opposite ends thereof. In Goess-ling, as in the Willert patent, there is mounted, for rotary movement in the axial bore of the injection cylinder, a shaft continuously rotated. The shaft in Goessling is tubular, while that in the Willert patent is solid. In each of the machines, a granular or powdered molding compound is supplied to the annular space between the shaft and the wall of the bore of the cylinder in which it rotates from a feed hopper above and through an opening in the wall of the cylinder. The forward end of the rotating tubular shaft in Goessling has an external helical screw formed upon its circumference with a snug working fit in the bore of the cylinder. The ram in Goessling, which is reciprocable horizontally, moves within the axial bore of the tubular shaft and is tapered at the end toward the mold to provide continuous communication between the annular space surrounding the screw and the smaller ram-receiving end portions of the bore of the tubular shaft. The injec[24]*24tion cylinder is heated, according to the Goessling specification, preferably by means of one or more electric band heaters which fit around the cylinder between the inlet opening and the discharge nozzle. The Goessling specification describes the operation of his device, in part, as follows:

“Molding material flows from the feed hopper through the inlet opening in the heated injection cylinder into the annular space therein where it is engaged by the continuously rotating feed screw and is forced thereby between the tapered end of the tubular shaft and the tapered intermediate portion of the bore of the cylinder into the reduced outer end portion of said bore. During this forward movement of the molding material, the material is thoroughly mixed and uniformly heated to form a plastic or fluid mass, which fills the reduced forward end portion of the bore of the injection cylinder and the space left in the forward end portion of the bore in the continuously rotating shaft when the ram is retracted. When it is desired to fill the mold, the mold is moved into contact with the outer end of the discharge valve to place the discharge passageway thereof into communication with the entrance or gate of said mold, and fluid is admitted to the rear end of the plunger or ram actuating cylinder to force the ram forward. As the ram moves forward it enters the reduced forward end portion of the bore around the spreader and outwardly through the outlet passageway of the injection nozzle and through the discharge passageway of the valve into the mold. The piston is then moved rearwardly to retract the ram and the mold moves away from the valve permitting * * * [the valve] to close. In accordance with common practice, automatic controls (not shown) are provided so that the mold and ram are operated in proper timed relation and in repeated cycles.”

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Bluebook (online)
260 F. Supp. 22, 151 U.S.P.Q. (BNA) 272, 1966 U.S. Dist. LEXIS 10237, Counsel Stack Legal Research, https://law.counselstack.com/opinion/frank-w-egan-co-v-modern-plastic-machinery-corp-njd-1966.