Fitchburg Duck Mills v. Barbell

214 F. 777
CourtCourt of Appeals for the First Circuit
DecidedMay 20, 1914
DocketNo. 1042
StatusPublished
Cited by4 cases

This text of 214 F. 777 (Fitchburg Duck Mills v. Barbell) is published on Counsel Stack Legal Research, covering Court of Appeals for the First Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Fitchburg Duck Mills v. Barbell, 214 F. 777 (1st Cir. 1914).

Opinion

BINGHAM, Circuit Judge.

This case involves the validity of a patent for an invention relating to an improvement in drier-felts for paper machines. The patent is numbered 636,482, and was granted, to William L. Barrell November 7, 1899. It contains two claims, .which read as follows:

“(1) A drier-felt for paper machines, consisting of two superposed plies of double-face woven fabric, having large face-warp, said plies being united by smaller binder-warps adjacent the under or inner sides of the face-warps, and buried under the said face-warps of the plies, substantially as described.
“(2) A drier-felt for paper machines, consisting of two superposed plies of close-woven double-face fabric having large face-warps, said plies being united by smaller binder-warps adjacent the under or inner sides of the face-warps, the binder-warps passing from one to the other ply and buried under the said face-warps, successive binder-warps crossing each other as they pass from one to the other ply, substantially as described.”

In the early period of the art to which the patent relates, a drier-felt was made of woolen, but for many years prior to the patent in suit it was made of cotton, and was, a strong, single-ply fabric. Its strands were unbleached and firmly twisted to render it substantially nonabsorbent. Its weave was sufficiently close to avoid shrinking, stretching, or wrinkling, when in use, and sufficiently porous to permit the passage of steam and heat through it. These qualities were necessary to enable it to perform its function. It was used as an “apron or carrier” on a paper machine “to support the damp, new web of paper as it comes * * * from the wet woolen felt,” and to hold “the paper web firmly and smoothly against the heated metal drier-cylinders, around and over which the web passes until dried and ready for the calender-rolls. In this operation, only one side of the drier-felt comes in contact with the damp web of paper and the heated cylinders.” The steam generated by the moist paper and the heated cylinders passes through the felt, and in a very short time the warp-threads become burned and loosen, leaving an irregular depression or hole in the surface of the felt, into which the soft paper may press,' causing bunches on the finished web, which spoil or greatly reduce the value of the paper. And as the same face of the drier-felt is always brought into contact with the. damp paper “the rotting action of the dampness and the heat acts upon the face next the paper, so that when in the ordinary felt a warp-thread is started” a hole may be made, which soon enlarges, and the use of the fabric is at an end.

It was also shown that when any part of a felt becomes burned, so as to break, and permit the draft upon its two sides to be uneven, it is apt to run in a wrinkle, and spoil the paper; that felts are made of [779]*779great length, and at times exceed 12 feet in width, and weigh in the vicinity of 1,500 pounds.

Prior to'the plaintiff’s invention, in order to enable these long and wide felts to carry the wet yveb evenly and smoothly over the drier cylinders and prevent wrinkling, it was necessary to make the twisted yarn so large as to form a rough surface, which was liable to cause felt marks in the damp paper that could not be removed by calendering, thus rendering it unsalable.

To remedy the difficulties encountered in the use of single-ply drier-felts, the patentee declares in his patent that in his efforts to improve the construction and increase the life of drier-felts he has discovered “that a double-ply fabric composed of two plies of woven fabric, each complete in itself, superposed one upon the other and connected by binder-warps smaller than the face-warps of the plies, will accomplish the desired objects; the binder-warps being so buried by and between the face-warps” as to be protected thereby.

In describing the construction of his novel drier-felt, the patentee states that it consists of two superposed plies, composed of warp and filling-threads made preferably of cotton, each ply being in itself a complete double-faced woven fabric, the two plies being woven in the usual manner, meaning, undoubtedly, the manner known to those skilled in the art of making drier-felts of the single-ply type; that in the process of weaving, smaller binder-warps are introduced, passing around every other filling-thread in each ply; that a number of binder-warps are employed, successive binder-warps crossing each other so that the two plies are firmly bound together; that the smaller binder-warps pass between and adjacent the under sides of the face-warps which spread laterally and bury or cover the binder-warps, which are subj ected to a greater tension in weaving.

The particular feature of the double-ply felt is the introduction of numerous binder-warps of a size smaller than the face-warps of the plies which- they unite and bind together, the binder-warps being so situated with reference to the face-warps of the plies that their real service begins after the ply which comes in contact with the driers has become burned or partially destroyed; that, while the binder-warps, serve to hold the plies tógether when the felt is new, this is but incidental to their main purpose or function, which is to hold the warp-threads of the inner ply after they have thus become partially destroyed, the broken ends of the warp-threads then presenting a smooth, plush-like surface to the moist paper, and serving to protect* the outer ply from the heat and steam. By adopting these means, it was shown that the life of a drier-felt was increased ^ from 60 to 90 per cent., its cost per ton of output of paper was reduced about one-half from what it was when a single drier-felt was used; that damage to(the paper, caused by holes in the surface of the felt and from wrinkling, was largely removed; and that the two-ply felt hugged the drier more closely and gave the paper a more even finish.

The appellant contends that the patent is anticipated by the prior art, and in support of its contention relies upon certain patented and unpatented devices of the two-ply construction, some of which are [780]*780carpets and some belts for the transmission of power. As to the two-ply carpet fabrics little need be said. They plainly belong to an art in no way analogous to that to which the drier-felt of the patent in suit belongs, and were not intended and could not be used to perform the functions of a drier-felt.

The patent to Cooke, numbered 22,528, issued January 4, 1859, is the one largely relied upon to show anticipation. This patent was for a “new and improved manufacture of webbing for machine belting, cordage, mule harnesses, or other useful purposes.” It is urged that it appears from the drawings of this patent that the binder-warps employed to hold the two-plies of tl^e fabric together are smaller than the face-warps of the plies, and are buried by and between them. The specification, however, nowhere alludes to these features, nor to anything showing that they were necessary to the invention. Mosler v. Lurie, 209 Fed. 364, 126 C. C. A. 290. Furthermore, at the time this patent was issued, drier-felts of either the single or double ply type were not known, and it is not to be wondered at that the essential characteristics of a drier-felt were not set forth in the patent.

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Bluebook (online)
214 F. 777, Counsel Stack Legal Research, https://law.counselstack.com/opinion/fitchburg-duck-mills-v-barbell-ca1-1914.