Emerald Performance Materials, LLC v. The Illinois Pollution Control Board

2016 IL App (3d) 150526, 64 N.E.3d 672
CourtAppellate Court of Illinois
DecidedSeptember 2, 2016
Docket3-15-0526
StatusUnpublished
Cited by1 cases

This text of 2016 IL App (3d) 150526 (Emerald Performance Materials, LLC v. The Illinois Pollution Control Board) is published on Counsel Stack Legal Research, covering Appellate Court of Illinois primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Emerald Performance Materials, LLC v. The Illinois Pollution Control Board, 2016 IL App (3d) 150526, 64 N.E.3d 672 (Ill. Ct. App. 2016).

Opinion

2016 IL App (3d) 150526

Opinion filed September 2, 2016 ____________________________________________________________________________

IN THE

APPELLATE COURT OF ILLINOIS

THIRD DISTRICT

EMERALD PERFORMANCE ) Petition for Review of an MATERIALS, LLC, ) Order of the Illinois Pollution ) Control Board Petitioner-Appellant, ) ) Appeal No. 3-15-0526 v. ) PCB No. AS 13-2 ) THE ILLINOIS POLLUTION CONTROL ) BOARD and THE ILLINOIS ) ENVIRONMENTAL PROTECTION ) AGENCY, ) ) Respondents-Appellees. ) _____________________________________________________________________________

PRESIDING JUSTICE O’BRIEN delivered the judgment of the court, with opinion. Justices Holdridge and Schmidt concurred in the judgment and opinion. _____________________________________________________________________________

OPINION

¶1 Petitioner Emerald Performance Materials (Emerald) filed a petition seeking an

adjustment from standards imposed by respondent Pollution Control Board (the Board) regarding

emissions from Emerald’s manufacturing plant and water treatment facility located in Henry, in

Marshall County. The Board granted the adjusted standard with various conditions. Emerald

appealed the conditions. Respondent Illinois Environmental Protection Agency (IEPA) joins the

Board in defending the conditions. We affirm in part, reverse in part, and remand. ¶2 FACTS

¶3 Petitioner Emerald Performance Materials filed a petition for an adjusted standard with

respondent Pollution Control Board seeking an adjustment from respondent Illinois

Environmental Protection Agency’s ammonia effluent limitations set forth in section 304.122(b)

of the Illinois Administrative Code (Code) (35 Ill. Adm. Code 304.122(b) (2002)). Emerald

owns and operates a specialty chemical facility in Henry. The Emerald plant and a neighboring

polyvinyl chloride (PVC) resin manufacturing plant were opened and operated by B.F. Goodrich

from 1958 to 1993. Goodrich sold the PVC resin plant in 1993, and it was eventually bought by

Mexichem Specialty Resins, Inc. Goodrich sold the specialty chemical facility to Noveon, Inc.,

in 2001, and Emerald bought it in 2006. The plant produces accelerators and antioxidants.

¶4 Emerald operates a wastewater treatment plant to process the wastewater from its

operations. It also processes Mexichem’s wastewater. After treatment, the wastewater is

eventually discharged into the Illinois River. The discharge exceeds the allowable total ammonia

nitrogen effluent level of 3 mg/L, as set forth in section 304.122(b) of the Code (35 Ill. Adm.

Code 304.122(b) (2002). Neither Emerald nor Mexichem uses ammonia as a raw material in

their processes, but they do use amines, which serve as precursors to the formation of ammonia

nitrogen. In addition, Emerald uses mercaptobenzothiasole (MBT) as a key intermediate in the

production of accelerators. The MBT that is present in the wastewater when it enters the

treatment plant inhibits the nitrification process through which ammonia would otherwise be

oxidized to nitrates. Emerald is the only remaining manufacturer of MBT in the United States.

¶5 The ammonia nitrogen that is discharged into the Illinois River is formed in the

wastewater treatment process. The wastewater is discharged into the river through a high-rate

multi-port diffuser. The plant is situated on a bluff 80 to 90 feet above the river, and the velocity

2 with which the wastewater discharge enters the river through the diffuser causes rapid and

immediate mixing. The treatment plant provides greater than 95% biological oxygen demand

reduction. The ammonia nitrogen levels discharged into the river are generally in the range of 23

to 150 mg/L.

¶6 In 1991, when Goodrich renewed its National Pollutant Discharge Elimination System

(NPDES) permit, the permit included a new ammonia effluent limitation (35 Ill. Adm. Code

304.122(b), amended at 14 Ill. Reg. 6777 (eff. Apr. 24, 1990)). Goodrich appealed the ammonia

standard, and the parties agreed the best avenue would be for Goodrich to seek a variance. In

1992, Goodrich applied for a variance, and the request was stayed while Goodrich researched

various technologies to reduce ammonia in its discharge. The research conducted by Goodrich,

and then Noveon, concluded in 1998 that the available treatment technologies were neither

economically reasonable nor technically feasible to significantly reduce the ammonia in the

discharge so as to comply with section 304.122(b) requirements.

¶7 Because a variance requires eventual compliance with the standard, Noveon filed a

petition for an adjusted standard in 2002. Following hearings, the Board determined that Noveon

qualified for an adjusted standard under the statutory factors, and in November 2004, it granted

Noveon’s petition, with conditions. In granting the petition, the Board found that the wastewater

discharge from the treatment plant was fundamentally different from other industrial dischargers

required to meet the standards in section 304.122(b); the reason the wastewater differed was

because the MBT used in the processes inhibited nitrification of the ammonia in the wastewater

treatment system; eleven alternative technologies reviewed by Noveon revealed none of them

was both economically reasonable and technically feasible to control and/or reduce ammonia in

3 the discharge; and there was no adverse environmental impact on the Illinois River from the

ammonia effluent discharge.

¶8 The conditions imposed by the Board in the 2004 adjusted standard included a discharge

limit of not more than a total ammonia nitrogen concentration of 155 mg/L and a seven-year

sunset provision; and the requirements that Noveon install a multi-port diffuser; continue to

investigate alternative production methods and technologies to lessen the ammonia discharge and

submit an annual report to the IEPA setting forth the results of the investigations; research and

propose ways to provide environmental improvements to the Illinois River in Marshall County, a

factor the Board stated it might use in considering a future request to renew the adjusted

standard; provide quarterly monitoring of ammonia nitrogen to demonstrate compliance with

ammonia water quality standards; and comply with the Clean Air Act (42 U.S.C. § 7401 et seq.

(2000)), NPDES permit program, and the Board water pollution regulations.

¶9 After it purchased the facility in 2006, Emerald engaged in a number of projects and

investigations to facilitate the reduction of the ammonia effluent, including the installation of the

multi-port diffuser. Emerald also conducted studies and samplings to demonstrate its discharge

did not negatively impact the environment. Testing done quarterly from 2007 to 2012 established

the ammonia levels complied with the acute and chronic water quality standards for ammonia

nitrogen, with the exceptions of three exceedances. In 2011 and 2012, Emerald collected effluent

samples to test its toxicity to aquatic organisms. The results indicated that Emerald’s effluent met

the toxicity limits and its dilution rates were in compliance with water quality regulations.

¶ 10 Emerald filed the instant petition for an adjusted standard in September 2012, seeking to

renew the adjusted standard of 155 mg/L for ammonia granted to Noveon. Emerald proposed it

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Emerald Performance Materials, LLC v. The Illinois Pollution Control Board
2016 IL App (3d) 150526 (Appellate Court of Illinois, 2016)

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