Elekta Limited v. Zap Surgical Systems, Inc.

81 F.4th 1368
Court of Appeals for the Federal Circuit·Decided September 21, 2023·No. 21-1985·Published·Cited by 12 cases

Opinion

United States Court of Appeals for the Federal Circuit

ELEKTA LIMITED,

Appellant

v.

ZAP SURGICAL SYSTEMS, INC., Appellee

2021-1985

Appeal from the United States Patent and Trademark Office, Patent Trial and Appeal Board in No. IPR2019- 01659.

Decided: September 21, 2023

JENNIFER LIBRACH NALL, DLA Piper US LLP, Austin, TX, argued for appellant. Also represented by STANLEY JO- SEPH PANIKOWSKI, III, San Diego, CA; AARON PATRICK BOWLING, Arnold & Porter Kaye Scholer LLP, Chicago, IL.

APRIL ELIZABETH ISAACSON, Kilpatrick Townsend & Stockton LLP, San Francisco, CA, argued for appellee. Also represented by ANDREW JAMES ISBESTER; MATTHEW MEYER, Menlo Park, CA.

Before REYNA, STOLL, and STARK, Circuit Judges.

2 ELEKTA LIMITED v. ZAP SURGICAL SYSTEMS, INC.

REYNA, Circuit Judge.

Appellant Elekta Limited appeals from a Final Written Decision of the United States Patent Trial and Appeal Board that found certain claims of U.S. Patent No. 7,295,648 unpatentable as obvious. Elekta challenges the Board’s findings related to motivation to combine and reasonable expectation of success. We affirm.

BACKGROUND

U.S. Patent No. 7,295,648 Elekta Limited (“Elekta”) is the owner of U.S. Patent No. 7,295,648 (the “’648 patent”), titled “Method and apparatus for treatment by ionizing radiation.” J.A. 2–3. The ’648 patent discloses a device for treating a patient with ionizing radiation for certain types of radiosurgery and radiation therapy. ’648 patent, 1:6–8. The invention uses a radiation source, e.g., a linear accelerator (referred to as a “linac”), mounted on a pair of concentric rings to deliver a beam of ionizing radiation to the targeted area on the patient . See id. at 4:4–13; see also id. at 4:33–34; see also id at 7:24–25. Figures 5 and 7 illustrate the claimed device features. Id. at Figs. 5 & 7.

Figure 5 shows the claimed apparatus’ interior structure from the foot end with the patient table [18] and all exterior covers removed. Id. at 5:8–9; id. at 7:5–6. Figure

ELEKTA LIMITED v. ZAP SURGICAL SYSTEMS, INC. 3

7 shows the claimed apparatus’ interior structure from the head end. See id. at 5:10–12. A rotatable ring [24] is supported by a mounting ring [20]. Id. at 7:12–13. The rotatable ring [24] rotates around the patient [18]. Id. at 7:13– 14. Extending out of the rotatable ring [24] are two mounting brackets [26, 28], which provide a pivotal mounting point [30]. Id. at 7:14–23. A linac [32] is mounted to the pivotal mounting point [30], and a motor [36] is used around the linac housing [34] to assist in rotating the linac [32] around the pivotal mounting point [30]. Id. at 7:24– 27. The apparatus allows the linac to be manipulated such that it can move closer to and further from the patient and approach the patient at various angles. Id. at 7:31–34. This movement allows for the delivery of ionizing radiation to different target areas from different angles on the patient , as well as in differing intensities. See id. at 7:41–49.

The ’648 patent contains apparatus and method claims. There is one independent, apparatus claim (Claim 1) and one independent, method claim (Claim 18). We do not find it necessary to reach Claim 18. The parties agree that Claim 1 is illustrative. Claim 1 recites:

1. A device for treating a patient with ionising radiation comprising:

a ring-shaped support, on which is provided a mount, a radiation source attached to the mount; the support being rotateable about an axis coincident with the centre of the ring; the source being attached to the mount via a rotateable union having a [sic] an axis of rotation axis which is non-parallel to the support axis; wherein the rotation axis of the mount passes through the support axis of the support and the 4 ELEKTA LIMITED v. ZAP SURGICAL SYSTEMS, INC.

radiation source is collimated so as to produce a beam which passes through the co-incidence of the rotation and support axes.

Id. at 9:54–67.

On September 27, 2019, ZAP Surgical Systems, Inc.

(“ZAP”) filed before the United States Patent Trial and Appeal Board (“Board”) a petition for inter partes review (“IPR”) challenging claims 1–4, 7–13, 16–18, 20, and 22–23 of the ’648 patent. On April 1, 2020, the Board instituted an IPR on all grounds asserted in the petition. The petition relied on several prior art references, but pertinent to this appeal are three references: U.S. Patent No. 4,649,560 (“Grady”); a publication, K.J. Ruchala et al., Megavoltage CT image reconstruction during tomotherapy treatments, PHYS. MED. BIOL. 45, 3545–3362 (2000) (“Ruchala”); and U.S. Patent No. 4,998,268 (“Winter”).

Grady discloses an X-ray tube mounted on a sliding arm connected to a rotating support. Grady, Abstract. Figure 1 illustrates the X-ray stand, where inner rings [3, 4] rotate around the patient lying on the table [T]. Id. at 1:46–52. Figures 1 and 2 illustrate a rectangular sleeve [8] that extends from the rings, in which an arm [9] slides via motor drive. Id. at 1:53–56. The outer end of the arm [9] is connected to a carriage [10], which carries an X-ray tube that is rotated around a patient to take X-ray images. See id. at 1:56–66.

ELEKTA LIMITED v. ZAP SURGICAL SYSTEMS, INC. 5

Grady Figures 1 and 2 are illustrated as follows:

Id. at Fig. 1.

Id. at Fig. 2.

Ruchala discloses a linac-based tomotherapy treatment system, whereby, like a computerized tomography 6 ELEKTA LIMITED v. ZAP SURGICAL SYSTEMS, INC.

(“CT”) scanner, “the patient remains still, but the linac and detector rotate about the patient” to deliver a treatment dose to the target tumor. J.A. 2147; see also J.A. 2144–61. Ruchala notes that the linac is fitted with a “multileaf collimator ” to “allow for a highly conformal treatment that will deliver [a] dose to the tumour while sparing sensitive structures.” J.A. 2144. The CT imaging capability, according to Ruchala, ensures “properly positioning the patient’s body and interior organs” and “know[ledge] that the treatment was delivered as intended.” Id.

Winter—relied on as background art in the petition—

discloses the “combination [of] a diagnostic CT scanner using radiant energy for imaging,” which is used “for therapeutically irradiating a target.” Winter, Abstract; see J.A. 7. It touted the combination as “provid[ing] more accurate localization of the area to be irradiated than prior art use of the gamma knife as a standalone radiation therapy unit.” Winter, 2:23–26. According to Winter, this is because the combination allows for “more accurate positioning of the patient due to the fact that a single device having diagnostic imaging capability is used for both imaging and therapy purposes.” Id. at 2:41–45.

BOARD’S FINAL WRITTEN DECISION On March 30, 2021, the Board issued its Final Written Decision, concluding that all the challenged claims were unpatentable as obvious. Specifically, the Board found that claims 1–4, 7–8, 11, 12, 17, 18, 20, and 23 were obvious over the combination of Grady and Ruchala (and independently obvious over the combination of U.S. Patent No. 5,207,223 (“Adler”), and Grady); and that claims 9, 10, 13, 16, and 22 were obvious over of the combination of Grady, Ruchala, and U.S. Patent No. 5,945,684 (“Lam”) (and

ELEKTA LIMITED v. ZAP SURGICAL SYSTEMS, INC. 7

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Elekta Limited v. Zap Surgical Systems, Inc., 81 F.4th 1368 (Fed. Cir. 2023).

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