Elekta Limited v. Zap Surgical Systems, Inc.

81 F.4th 1368
CourtCourt of Appeals for the Federal Circuit
DecidedSeptember 21, 2023
Docket21-1985
StatusPublished
Cited by12 cases

This text of 81 F.4th 1368 (Elekta Limited v. Zap Surgical Systems, Inc.) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Elekta Limited v. Zap Surgical Systems, Inc., 81 F.4th 1368 (Fed. Cir. 2023).

Opinion

Case: 21-1985 Document: 64 Page: 1 Filed: 09/21/2023

United States Court of Appeals for the Federal Circuit ______________________

ELEKTA LIMITED, Appellant

v.

ZAP SURGICAL SYSTEMS, INC., Appellee ______________________

2021-1985 ______________________

Appeal from the United States Patent and Trademark Office, Patent Trial and Appeal Board in No. IPR2019- 01659. ______________________

Decided: September 21, 2023 ______________________

JENNIFER LIBRACH NALL, DLA Piper US LLP, Austin, TX, argued for appellant. Also represented by STANLEY JO- SEPH PANIKOWSKI, III, San Diego, CA; AARON PATRICK BOWLING, Arnold & Porter Kaye Scholer LLP, Chicago, IL.

APRIL ELIZABETH ISAACSON, Kilpatrick Townsend & Stockton LLP, San Francisco, CA, argued for appellee. Also represented by ANDREW JAMES ISBESTER; MATTHEW MEYER, Menlo Park, CA. ______________________

Before REYNA, STOLL, and STARK, Circuit Judges. Case: 21-1985 Document: 64 Page: 2 Filed: 09/21/2023

REYNA, Circuit Judge. Appellant Elekta Limited appeals from a Final Written Decision of the United States Patent Trial and Appeal Board that found certain claims of U.S. Patent No. 7,295,648 unpatentable as obvious. Elekta challenges the Board’s findings related to motivation to combine and rea- sonable expectation of success. We affirm. BACKGROUND U.S. Patent No. 7,295,648 Elekta Limited (“Elekta”) is the owner of U.S. Patent No. 7,295,648 (the “’648 patent”), titled “Method and appa- ratus for treatment by ionizing radiation.” J.A. 2–3. The ’648 patent discloses a device for treating a patient with ionizing radiation for certain types of radiosurgery and ra- diation therapy. ’648 patent, 1:6–8. The invention uses a radiation source, e.g., a linear accelerator (referred to as a “linac”), mounted on a pair of concentric rings to deliver a beam of ionizing radiation to the targeted area on the pa- tient. See id. at 4:4–13; see also id. at 4:33–34; see also id at 7:24–25. Figures 5 and 7 illustrate the claimed device features. Id. at Figs. 5 & 7.

Figure 5 shows the claimed apparatus’ interior struc- ture from the foot end with the patient table [18] and all exterior covers removed. Id. at 5:8–9; id. at 7:5–6. Figure Case: 21-1985 Document: 64 Page: 3 Filed: 09/21/2023

ELEKTA LIMITED v. ZAP SURGICAL SYSTEMS, INC. 3

7 shows the claimed apparatus’ interior structure from the head end. See id. at 5:10–12. A rotatable ring [24] is sup- ported by a mounting ring [20]. Id. at 7:12–13. The rotat- able ring [24] rotates around the patient [18]. Id. at 7:13– 14. Extending out of the rotatable ring [24] are two mount- ing brackets [26, 28], which provide a pivotal mounting point [30]. Id. at 7:14–23. A linac [32] is mounted to the pivotal mounting point [30], and a motor [36] is used around the linac housing [34] to assist in rotating the linac [32] around the pivotal mounting point [30]. Id. at 7:24– 27. The apparatus allows the linac to be manipulated such that it can move closer to and further from the patient and approach the patient at various angles. Id. at 7:31–34. This movement allows for the delivery of ionizing radiation to different target areas from different angles on the pa- tient, as well as in differing intensities. See id. at 7:41–49. The ’648 patent contains apparatus and method claims. There is one independent, apparatus claim (Claim 1) and one independent, method claim (Claim 18). We do not find it necessary to reach Claim 18. The parties agree that Claim 1 is illustrative. Claim 1 recites: 1. A device for treating a patient with ionising ra- diation comprising: a ring-shaped support, on which is provided a mount, a radiation source attached to the mount; the support being rotateable about an axis co- incident with the centre of the ring; the source being attached to the mount via a rotateable union having a [sic] an axis of rota- tion axis which is non-parallel to the support axis; wherein the rotation axis of the mount passes through the support axis of the support and the Case: 21-1985 Document: 64 Page: 4 Filed: 09/21/2023

radiation source is collimated so as to produce a beam which passes through the co-incidence of the rotation and support axes. Id. at 9:54–67. On September 27, 2019, ZAP Surgical Systems, Inc. (“ZAP”) filed before the United States Patent Trial and Ap- peal Board (“Board”) a petition for inter partes review (“IPR”) challenging claims 1–4, 7–13, 16–18, 20, and 22–23 of the ’648 patent. On April 1, 2020, the Board instituted an IPR on all grounds asserted in the petition. The petition relied on several prior art references, but pertinent to this appeal are three references: U.S. Patent No. 4,649,560 (“Grady”); a publication, K.J. Ruchala et al., Megavoltage CT image reconstruction during tomotherapy treatments, PHYS. MED. BIOL. 45, 3545–3362 (2000) (“Ruchala”); and U.S. Patent No. 4,998,268 (“Winter”). Grady discloses an X-ray tube mounted on a sliding arm connected to a rotating support. Grady, Abstract. Fig- ure 1 illustrates the X-ray stand, where inner rings [3, 4] rotate around the patient lying on the table [T]. Id. at 1:46–52. Figures 1 and 2 illustrate a rectangular sleeve [8] that extends from the rings, in which an arm [9] slides via motor drive. Id. at 1:53–56. The outer end of the arm [9] is connected to a carriage [10], which carries an X-ray tube that is rotated around a patient to take X-ray images. See id. at 1:56–66. Case: 21-1985 Document: 64 Page: 5 Filed: 09/21/2023

ELEKTA LIMITED v. ZAP SURGICAL SYSTEMS, INC. 5

Grady Figures 1 and 2 are illustrated as follows:

Id. at Fig. 1.

Id. at Fig. 2. Ruchala discloses a linac-based tomotherapy treat- ment system, whereby, like a computerized tomography Case: 21-1985 Document: 64 Page: 6 Filed: 09/21/2023

(“CT”) scanner, “the patient remains still, but the linac and detector rotate about the patient” to deliver a treatment dose to the target tumor. J.A. 2147; see also J.A. 2144–61. Ruchala notes that the linac is fitted with a “multileaf col- limator” to “allow for a highly conformal treatment that will deliver [a] dose to the tumour while sparing sensitive structures.” J.A. 2144. The CT imaging capability, accord- ing to Ruchala, ensures “properly positioning the patient’s body and interior organs” and “know[ledge] that the treat- ment was delivered as intended.” Id. Winter—relied on as background art in the petition— discloses the “combination [of] a diagnostic CT scanner us- ing radiant energy for imaging,” which is used “for thera- peutically irradiating a target.” Winter, Abstract; see J.A. 7. It touted the combination as “provid[ing] more accurate localization of the area to be irradiated than prior art use of the gamma knife as a standalone radiation therapy unit.” Winter, 2:23–26. According to Winter, this is be- cause the combination allows for “more accurate position- ing of the patient due to the fact that a single device having diagnostic imaging capability is used for both imaging and therapy purposes.” Id. at 2:41–45. BOARD’S FINAL WRITTEN DECISION On March 30, 2021, the Board issued its Final Written Decision, concluding that all the challenged claims were unpatentable as obvious. Specifically, the Board found that claims 1–4, 7–8, 11, 12, 17, 18, 20, and 23 were obvious over the combination of Grady and Ruchala (and inde- pendently obvious over the combination of U.S. Patent No. 5,207,223 (“Adler”), and Grady); and that claims 9, 10, 13, 16, and 22 were obvious over of the combination of Grady, Ruchala, and U.S. Patent No. 5,945,684 (“Lam”) (and Case: 21-1985 Document: 64 Page: 7 Filed: 09/21/2023

ELEKTA LIMITED v. ZAP SURGICAL SYSTEMS, INC. 7

independently obvious over the combination of Adler, Grady, and Lam). J.A. 70.

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