Chromalloy Component Services, Inc.

CourtArmed Services Board of Contract Appeals
DecidedMay 6, 2025
Docket63408
StatusPublished

This text of Chromalloy Component Services, Inc. (Chromalloy Component Services, Inc.) is published on Counsel Stack Legal Research, covering Armed Services Board of Contract Appeals primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Chromalloy Component Services, Inc., (asbca 2025).

Opinion

ARMED SERVICES BOARD OF CONTRACT APPEALS

Appeal of - ) ) Chromalloy Component Services, Inc. ) ASBCA No. 63408 ) Under Contract No. FA8122-20-D-0002 )

APPEARANCE FOR THE APPELLANT: William Weisberg, Esq. Law Offices of William Weisberg PLLC McLean, VA

APPEARANCES FOR THE GOVERNMENT: Caryl A. Potter, III, Esq. Air Force Deputy Chief Trial Attorney Geoffrey R. Townsend, Esq. Trial Attorney

OPINION BY ADMINISTRATIVE JUDGE D’ALESSANDRIS

The United States Air Force (Air Force or government) entered into a contract with appellant, Chromalloy Component Services, Inc. (Chromalloy) for the remanufacture of low pressure turbine assemblies for F108 aircraft engines, 1 used on KC-135 military cargo aircraft. As part of the remanufacture process, Chromalloy inspects the 174 stage 1 blades and replaces blades when necessary. Prior to the contract at issue, the government permitted the use of commercially serviceable (used) fan blades at a cost of around $100 per blade. At that time, the cost of a new original equipment manufacturer (OEM) blade was around $1,700.

The engine manufacturer subsequently provided revised guidance requiring replacement of certain fan blades. As a result, the solicitation for the contract at issue required the use of new OEM fan blades. Coincident with the revised manufacturer guidance, and predating the submission of bids on the contract, the price of OEM fan blades increased from approximately $1,700 per blade to $5,100 per blade.

Due to concerns regarding the price and availability of stage 1 blades, the government modified the contract such that bidders were required to propose a price for stage 1 blades for the base year, but the option year pricing was listed as to be determined. Chromalloy was awarded the contract, with a fixed price of $5,202 per stage 1 blade. However, the price of stage 1 blades continued to increase, reaching $5,655 per blade. The government subsequently modified the contract to make the

1 The F108 engine is the military equivalent of the CFM56 aircraft engine used on commercial aircraft (tr. 14). blades government furnished material (GFM), but not until after Chromalloy purchased a large number of blades for inventory.

Chromalloy appeals from a Contracting Officer’s Final Decision (COFD) denying its claim for additional compensation due to the government’s purported failure to share superior knowledge regarding pricing of the stage 1 blades; the change from contractor furnished stage 1 blades to government furnished material resulting in residual inventory; and a change to the course of dealings between the parties when the government placed a large order near the end of the base period, rather than ordering at the higher option year price. The Board held a virtual hearing where both parties presented evidence and testimony. We deny Chromalloy’s appeal for the reasons stated below.

FINDINGS OF FACT

On January 17, 2019, the Air Force Materiel Command posted Request for Proposal No. FA8122-19-R-0001 (RFP) on the Federal Business opportunities website (R4, tab 1 at 1). The RFP sought the complete remanufacture of USAF Module 13/15, which is part of the Low Pressure Turbine (LPT) major module of the F108 engine used on the KC-135 aircraft (R4, tab 101 at 1).

At the time of the solicitation, Chromalloy was the incumbent contractor, and had performed F108 aircraft engine contracts dating back to 2004 (tr. 13-14, 35). Remanufacture of the LPT module involved tearing down the engine and replacing or repairing component parts, including the LPT Stage 1 blades (tr. 15, 23). The engine manufacturer CFM International (CFM) is a joint venture between Safran Aircraft Engines (Safran) and GE Aerospace (GE) (tr. 16). Around 2012, CFM issued a service bulletin indicating that certain blades, identified by serial number, were suspect and should be replaced (tr. 32). The concern was that the suspect blades could de-latch from the disk causing internal damage to the engine (tr. 91).

There are 174 LPT stage 1 blades in each engine (tr. 33). When a blade needed to be replaced, either because it was damaged, or was on the list of suspect blades, the predecessor contract permitted Chromalloy to use commercially serviceable blades – that is, commercially flown blades from civilian equivalent CFM56 engines (tr. 33). The commercially serviceable blades were available on the market for around $100 per blade, while a new OEM blade was priced around $1,700 per blade (tr. 15, 33). Over time, additional service bulletins increased the number of suspect blades, creating supply issues with replacement blades (tr. 32-34). During the solicitation period, Chromalloy had discussions with Aviall, the OEM part distributor, and learned that the price of new OEM blades was increasing from around $1,700 per blade to $5,100 per blade. As was the case for the prior contract, the RFP initially permitted the awardee

2 to use commercially serviceable parts but was later amended to require new blades. (Tr. 34-36; R4, tab 11 at 2)

The RFP provided for a 1-year base period, plus four 1-year option periods (R4, tab 1 at 5). The RFP initially had a single priced Contract Line Item Number (CLIN), which was for a complete remanufactured unit, including all parts and labor (id. at 6). Chromalloy filed a pre-award protest with the Government Accountability Office (GAO) on March 6, 2019, alleging the government failed to accurately describe its requirements by not including historical data as part of the RFP, and alleging that the single CLIN encouraged unbalanced pricing (R4, tab 89 at 1). Following discussions with the government, Chromalloy withdrew its protest on March 12, 2019 (R4, tab 90 at 1).

In response to issues raised by Chromalloy and other vendors, the government amended the RFP and Statement of Work (SOW). Amendment 0007 added a SubCLIN for the blades, X001AA (where X designates the base or option year). (R4, tab 11 at 2) Amendment 0008 modified the pricing structure so that offerors were to propose a price for 0001AA (the base year), but the option year SubCLINs were amended to read “TBD” or “To Be Determined.” (R4, tab 14 at 2). Amendment 0008 also added the following language to each option year SubCLIN for the blades: “Upon exercising an option, the Government reserves the right to negotiate option year unit pricing or provide new blades as Government Furnished Material (GFM).” (id. at 8, 10, 13, 16).

On August 5, 2019, Chromalloy filed an additional pre-award protest with GAO alleging that the RFP contained a requirement that was impossible for any offeror to meet (R4, tab 91 at 1). Specifically, Chromalloy alleged that new blades were not available to purchase at any price (id. at 5). The GAO denied Chromalloy’s protest on November 6, 2019 (R4, tab 92 at 1). The government received Chromalloy’s proposal on December 5, 2019, and awarded Contract No. FA8122-20- D0002 to Chromalloy on April 17, 2020 (R4, tab 19 at 1).

Chromalloy contends that the government provided assurances, prior to contract award, that OEM blades would be available at $5,100 per blade during the base year of the contract. Sam Malone, Chromalloy’s lead of military practice during the solicitation period, testified that the government had provided information on what the blade pricing would be, however, he also admitted that he had not received the information directly from the government, but instead through another Chromalloy employee, Ms. Mackell (tr. 11, 18, 28-29).

Ms. Tamara Mackell, Chromalloy’s senior government contracts manager, testified that Chromalloy had received assurances from the government that the price of the blades would be stable through the base contract year (tr. 30, 39-40; R4, tab 94

3 at 3-4, 6-7 (Chromalloy’s claim discussing such assurances)). Ms.

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