Carrillo v. Ford Motor Co.

759 N.E.2d 99, 325 Ill. App. 3d 955, 259 Ill. Dec. 619
CourtAppellate Court of Illinois
DecidedOctober 24, 2001
Docket1-00-2902
StatusPublished
Cited by21 cases

This text of 759 N.E.2d 99 (Carrillo v. Ford Motor Co.) is published on Counsel Stack Legal Research, covering Appellate Court of Illinois primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Carrillo v. Ford Motor Co., 759 N.E.2d 99, 325 Ill. App. 3d 955, 259 Ill. Dec. 619 (Ill. Ct. App. 2001).

Opinion

JUSTICE WOLFSON

delivered the opinion of the court:

On the afternoon of December 14, 1993, Lydia Carrillo was stopped at a red light in Hammond, Indiana. She was in a 1991 Ford Explorer. A car being driven by Kevin Gaczkowski at about 60 miles per hour plowed into the rear of the Explorer. The force of the impact caused Lydia’s seatback to flatten. She was thrown into the rear seat of the car, fracturing two vertebrae in her back. She is paralyzed from the chest down as a result of the injuries she sustained in the accident.

Lydia and her husband, Angelo, filed suit against the Ford Motor Company and Gaczkowski. Their product liability claim against Ford alleged that the design of the Explorer’s seat was unreasonably dangerous. They alleged the seat was not strong enough to withstand the force of the collision, causing the seatback to collapse at impact, in turn causing Lydia’s injuries. Their suit against Gaczkowski sounded in negligence. He was held in default before trial. The jury returned a verdict against Ford. It awarded Lydia $14 million in damages. Angelo was awarded $500,000 in damages on his loss of consortium claim. The trial court entered judgment on the verdicts.

Ford raises several issues on appeal, including the trial court’s rulings excluding some of Ford’s evidence, but it aims its heaviest guns at a pattern jury instruction the court refused to give.

We affirm the trial court’s judgment.

FACTS

The three-week trial in this case included testimony from numerous lay and expert witnesses. Neither party disputes the facts surrounding the accident itself or the extent of Lydia’s injuries. The heart of the dispute in this case is found in the expert testimony offered by each side. Ford’s contentions did not focus on whether Lydia was injured to the extent she claimed or the facts of the accident itself — it disputed the theories offered by her experts, who said her injuries were caused by the unreasonably dangerous design of the Explorer seatback.

Plaintiffs’ experts said the seatback design was unreasonably dangerous in rear-impact collisions in which a high rate of force acts on the seat as a result of the impact.

Dr. Joseph Burton, the first of plaintiffs’ experts to testify, was the chief medical examiner for De Kalb County, Georgia. He was an accident reconstruction specialist. Dr. Burton testified that when Gaczkowski hit the Explorer, Lydia’s car was pushed into the car in front of her. The right side of Lydia’s car rotated and hit the back of another car. The cars Lydia hit were pushed into other cars in front of them. Lydia was driving the Explorer and her son, Anthony, was in the passenger seat. Both seats were in a reclined position after the accident. Lydia’s body was stretched across her seat, and her feet were around the steering wheel or dash board. Anthony was found on the front floorboard. Lydia’s and Anthony’s seat belts were still buckled.

According to Dr. Burton, it would take somewhere between 1,000 and 2,000 pounds of compressive force to break the vertebrae that Lydia broke during the accident. Dr. Burton discussed the role that the reclined seatback played in causing Lydia’s injuries. When her seat-back reclined, Lydia was pushed up the seatback. Lydia’s shoulder was driven into the rear seat, resulting in her injuries.

Dr. Burton identified this type of movement as “ramping.” Seats can be designed to minimize or prevent “ramping.” The contour of the seat could be changed, the seat could be made from a different material, the angle or inclination of the seat could be changed, and restraints could be used to prevent this type of movement in rear-impact collisions. The force with which the Explorer was hit caused Lydia to have injuries that others might not have in similar, but less forceful, rear-impact accidents.

Dr. Burton described the goals of a seat and seatback in rear-impact collisions as “part of the safety package to protect the individual.” Lydia’s seat “did not do what the seat would be expected to do” to prevent her from sustaining an injury. The type of collision involved in this case was reasonably foreseeable.

Sterling Gee testified he worked for Visteon Automotive, a division of Ford. Gee was responsible, in part, for the design of the seat-back in the Explorer model Lydia was driving at the time of the accident. Gee testified the seatback strength for that model Explorer was tested to make sure it complied with government standards. Ford’s policy included testing it at a force 30% above what the government required. The seat was tested using a “static pull” test.

Gee testified the yielding seat design used in the Explorer was meant to absorb some of the force from an impact if an accident occurred. Gee said a rigid seat would transfer all of the energy of an impact to the occupant.

Robert Mezzadri testified he was a seat system technical specialist for Ford. He worked for Ford for 31 years. The majority of his work was in the area of seat design or seat system design. The seat that was in the 1991 Ford Explorer was a seat that was designed for the 1989 Ford Ranger. The “seat cushion pan” was the same in that design as it was in the design for the Ford Aerostar. The seatback strength for the Aerostar was similar to that of the Explorer. The differences between the two were primarily stylistic. Mezzadri discussed the design of the seat in detail. Mezzadri also was asked about the standard tests run on the Explorer seat. He said the seat had been tested up to a 400-pound load. This exceeded federal standards for performance.

Mezzadri testified it was possible to design a seat in 1991 that would deform less than the Explorer seat did in a rear-impact collision. He agreed that a seatback was part of the restraint system in a rear collision.

Dr. Kenneth Saczalski testified he had a doctorate in engineering mechanics. His work experience included research that allowed him to gain an understanding as to how humans respond to impact loads. He also had done a number of studies focused on injury tolerance levels. Dr. Saczalski prepared an accident reconstruction of the collision that resulted in Lydia’s injuries.

Dr. Saczalski determined that when Lydia’s Explorer was hit from the rear by Gaczkowski’s car, the Explorer was shoved forward into the car in front of it at about 30 miles per hour. According to Dr. Saczalski, Gaczkowski’s car was moving at about 58 to 60 miles per hour when it hit the Explorer. About 20 g’s of force were exerted on the Explorer in the collision. Based on tests carried out on a seat similar to the one that was in Lydia’s Explorer, her seat could carry only about 7 g’s of load force before it collapsed rearward. This means the seat collapsed before the Explorer had reached its top speed after the collision. Though Lydia was in a “normal seated position” before the impact occurred, once the seat collapsed after the impact, Lydia “was laying there exposed to any shoving or intrusion that would take place.”

Dr. Saczalski said he also tested a Chrysler Sebring seat. That seat had an integrated seat belt. The 1991 Explorer seat belt was not integrated.

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Cite This Page — Counsel Stack

Bluebook (online)
759 N.E.2d 99, 325 Ill. App. 3d 955, 259 Ill. Dec. 619, Counsel Stack Legal Research, https://law.counselstack.com/opinion/carrillo-v-ford-motor-co-illappct-2001.