Carnegie Steel Co. v. Cambria Iron Co.

185 U.S. 403, 22 S. Ct. 698, 46 L. Ed. 968, 1902 U.S. LEXIS 2202
CourtSupreme Court of the United States
DecidedMay 5, 1902
Docket17
StatusPublished
Cited by286 cases

This text of 185 U.S. 403 (Carnegie Steel Co. v. Cambria Iron Co.) is published on Counsel Stack Legal Research, covering Supreme Court of the United States primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Carnegie Steel Co. v. Cambria Iron Co., 185 U.S. 403, 22 S. Ct. 698, 46 L. Ed. 968, 1902 U.S. LEXIS 2202 (1902).

Opinion

*410 Mr. Justice Brown

delivered the opinion of the court.

Steel is a product, or, perhaps, more accurately, a species of iron, refined of some of its grosser elements, intermediate in the amount of its carbon between wrought and cast iron, and tempered to a hardness which enables.it to take a cutting edge, a toughness sufficient to bear a heavy strain, an elasticity which adapts it for springs and other articles requiring resiliency, as well as a susceptibility to polish, which makes it useful for ornamental and artistic purposes.

Big iron, which was the original basis for the manufacture of all iron and steel, is made by the reduction of iron ore in large blast furnaces, which are filled with layers of ore, charcoal or coke and flux. By the agency of this the iron is melted out and falls to the bottom of the furnaces, is drawn out through.openings for that purpose into canals, and finally into moulds, where it solidifies into what are termed pigs. Prior to the invention of Sir Ilenry Bessemer, steel was manufactured from a pig iron base by a .tedious and expensive process of refining in furnaces adapted to that purpose. The process was so costly that steel ivas little used except for cutlery and comparatively small articíes, and was practically unknown in the construction of bridges, rails, buildings and other structures, where large quantities of iron were required.

In 1856, Bessemer discovered a process of purifying iron without the use of fuel, by blowing air through a molten mass of pig iron placed in a refractory lined vessel called a converter, whereby the silicon, carbon and other non-metallic constituents were consumed, and the iron thus fitted for immediate conversion into steel by recarbonization. The present process of recarbonization ivas a supplementary invention of Mushet, who accomplished it by the introduction of ferromanganese, or spiegel-eisen, while the iron in a molten state was issuing from the converter, in which it had been purified, and was thus converted into steel. The. process of running molten metal from blast furnaces into pigs and rqmelting them in cupola furnaces for use in a converter was termed the indirect process, and was generally used prior to .the Jones invention.

*411 His process is thus described by Bessemer in his patent of 1869: “ The most important of these operations consist in melting the pig metal, transferring it in the molten state to the converting vessel, blowing air through it, and converting it into a malleable metal, mixing the metal so converted with a certain quantity- of fluid manganesian pig iron, pouring the mixed metals into a casting ladle, and running it from thence through a suitable valve into ingots or other moulds, and the removal therefrom of the ingots or other cast masses when solidified.” This} invention of Bessemer, simple as it appears, may be said not only to have revolutionized the manufacture of steel, and to have introduced it into large constructions where it had never been seen before, but to have created for it uses to which ordinary iron had been but illy adapted.

While in the Bessemer specification of 1856 it is. said “ the iron to be used for the purposes of my present invention may bq conveyed by a gutter in a fluid_ state direct from the smelting furnace where it has been obtained from the ore,”, without-the expense and delay incident to the intermediate cupola process, practical experience, in this country at least, showed that the refining of iron without first casting it into pigs, selecting or mixing the pigs and remelting them, was attended with such expense that the entire abandonment of the practice was seri-. ously considered. The difficulty was in the material variations between different portions of the same cast, and even different parts of the same pig, — an irregularity which was increased when the metal was drawn from several furnaces. There was added to this frequent changes in the character and composition of the ore, coke and limestone flux with which the furnace was charged: The consequence was that the non-uniform chemical composition of the metal from the molten blast furnaces yielded products of steel, such as rails and beams, which were not only irregular chemically, but of irregular and uncertain final condition — some sound, others of imperfect strength and full of flaws.

These irregularities Avere in a measure obviated, not only by a careful selection of pigs beforehand, but by the necessity of employing open receiving ladles or reservoirs- into which the *412 product of one or more cupola furnaces was drawn off into such reservoirs, which were made large enough to hold the product of two or three furnaces, and from which the molten metal was withdrawn into the converters.. Had the amount required for the converters, in each case been the exact product of one or more cupolas, no reservoirs would have been necessary, but as the demand was variable, a storage of molten metal was required to retain the product of one or more cupolas, until it was required for the converters. Of course,, as-the product of two or more furnaces was drawn off into these receiving ladles, there would be some intermixing of those products, although the. receiving ladles do not appear to have been used for that purpose, the operators relying more particularly upon the careful selection of pigs beforehand, to obtain the requisite uniformity for. conversion into steel. The ladles being open at the top, the molten metal could not long be retained in them, and in the best practice it was so arranged that the withdrawals from the reservoir were made every few minutes, and without regard to the amount left in the reservoir after each withdrawal. It will be borne in mind that the object in either case, whether by direct or indirect process, is- to obtain, as far as possible, a uniform product of iron for the converter.

“ These results,” said one of the witnesses (Kennedy), speaking of the process used before that of Jones, “ are not_obtained by the practice of taking metal from two blast furnaces by runniing a train of ladles in front of them and tapping into each ladle hálf a charge and following it from a second furnace. By such practice, of course, there is some independent equalization of the composition of each ladle or of the ladles of each group, but it affords no further advantage, and in fact would not obviate the difficulties of direct- metal working. It does not enable the converter manager to foretell the character of each -charge from the character of the preceding charge, and would therefore 'entail the uncertainties of operation and the irregularity of the product which the Jones method avoids.”

It had long been-an object of manufacturers that steel ’should be made directly from the molten metal, as it "comes from the blast furnaces, without having to pass through the intermediate *413 or cupola process, which involved-the casting of the furnace metal into pigs. These, after becoming cold, were assorted, broken up, recharged and remelted in a cupola furnace, and then placed in a converter for conversion into steel.

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Bluebook (online)
185 U.S. 403, 22 S. Ct. 698, 46 L. Ed. 968, 1902 U.S. LEXIS 2202, Counsel Stack Legal Research, https://law.counselstack.com/opinion/carnegie-steel-co-v-cambria-iron-co-scotus-1902.