Brunswick Corp. v. United States

34 Fed. Cl. 532, 1995 U.S. Claims LEXIS 238, 1995 WL 746575
CourtUnited States Court of Federal Claims
DecidedNovember 30, 1995
DocketNo. 534-88C
StatusPublished
Cited by5 cases

This text of 34 Fed. Cl. 532 (Brunswick Corp. v. United States) is published on Counsel Stack Legal Research, covering United States Court of Federal Claims primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Brunswick Corp. v. United States, 34 Fed. Cl. 532, 1995 U.S. Claims LEXIS 238, 1995 WL 746575 (uscfc 1995).

Opinion

OPINION

ROBINSON, Judge:

The Klein Patent

This case was brought before this court pursuant to 28 U.S.C. § 1498(a) (1992). Plaintiff, Brunswick Corporation (“Brunswick”), asserts that the camouflage screens supplied to the government by Teledyne Brown Engineering (“Teledyne”) having a polyester/steel base cloth, including all camouflage screens and repair kits supplied under the Contract Nos. DAAJ10-84-C-A117 (the “A117 contract”) and DAAK01-85-D-B007 (the “B007 contract”) and 10,500 polyester/steel camouflage screens supplied under Contract No. DAAK01-87-D0A060 (the “A060 contract”), infringe United States Patent No. 3,678,675 (the “Klein patent” or “ ’675 patent”).

The Klein patent covers an antistatic fabric spun from a blend of electrostatically conductive and non-conductive yams, which contain fibers that possess resistivities of less than 105 ohm centimeters and greater than 1010 ohm centimeters, respectively. As stated in Claim 1, the claim most central to this dispute, the patent teaches:

1. An antistatic yam comprising: organic yam combined with heterogeneous spun yarn, said spun yam comprising organic staple fibers and conductive staple fibers, said conductive fibers radially mi-gratorily clustered along the length of said heterogeneous spun yarn.

When these fibers are blended together in a spiralling, helical pattern according to the teaching of the ’675 patent, the resulting embodiment is an antistatic fabric that remains electrostatically conductive over only short distances and can be mounted onto a backing to form carpet material. As used in the Klein patent, the term “antistatic” refers to material that is incapable of generating 2,500 volts of static electrical potential. The preferred embodiment of this invention is an antistatic carpet whose density, electrostatic properties, uniformity, and production can be varied to adapt to certain applications, including the camouflage radar-countermeasure screens involved in the case at bar.

The Accused Screens. The camouflage screens accused of infringing the Klein patent are composed of a base cloth (or “greige cloth”) woven from a yarn blended from polyester and stainless steel fibers. The base cloth is coated on each side with a polyvinyl-chloride (“PVC”). The base cloth acts to provide radar camouflage, and the PVC may be color-coated to provide optical camouflage. Teledyne subcontracted with Mount Vernon Mills Inc. (“Mount Vernon”) to manufacture [539]*539and supply the base cloth used in the accused camouflage screens under the A117, B007 and A060 contracts.

Mount Vernon was responsible for blending and spinning the polyester/steel yam and weaving it into the greige cloth. Specifically, the subcontract between Teledyne and Mount Vernon (Plaintiffs Exhibit (“PX”) 385) effective February 22, 1985, provided that Mount Vernon would provide greige cloth in accordance with Teledyne Specifications 58527. According to those specifications the greige cloth was to be woven from a polyester and stainless steel blended yam and used in a three layer camouflage fabric. PX 385, attachment 3. The polyester/steel yam was to contain 3.1 +/- 0.3% by weight stainless steel fibers, which were to have a nominal diameter of 6.5 microns, an actual diameter of 8.0 microns, and a length of 50 mm. The yarn actually produced by Mount Vernon for the A117 and B007 contracts contained 2.8% by weight stainless steel.

Under the A060 contract Teledyne revised its specifications for the polyester/steel cloth. According to Teledyne Specification 58527 Rev. A (Teledyne’s revised specifications), the stainless steel used in the polyester/steel yam was to be 4.0 microns in diameter rather than 6.5 microns. The length of the fiber, 50 mm, and the blend level, 2.8 +/— 0.3%, remained the same. In October of 1989, Teledyne modified the specifications again, this time reducing the weight of the stainless steel fibers in the yarn to 2.2%.

Mount Vernon’s Manufacturing Process.

The manufacturing of yam generally involves a series of stages in which yam fibers are prepared for spinning into yam. The staple fibers used to make yam usually arrive as a densely packed pressed bale of fibers. The compressed fiber bales must first be opened and the fibers separated into loose tufts; this is known as the opening process. If the staple fibers contain any heavy impurities, they are removed at this stage. Next, the fibers are further opened and cleaned during a process known as carding. During carding the fibers are separated and aligned and then condensed into a single continuous untwisted strand or bundle of fibers called a “sliver.” The carding operation is generally carried out by cheesing the fibers between a fast moving cylinder having wire points and slow moving flat plates also clothed with wires. As a result of carding the mass of the sheet of fibers is reduced from about one pound per yard to just a few grams per yard. The slivers produced through carding are then collected and several of them, usually six or eight, are combined to form one output sliver about the same size as an input sliver in what is commonly referred to as the drawing or drafting step. During this step a number of slivers are fed into four sets of rollers (a front roll, a back roll, and a second and third roll), and the mass of the fibers are again reduced and the fibers blended. The drawing step may be repeated a number of times depending on the fibers involved and the intended use of the yam. The first drawing step or frame is known as the breaker draw and the final drawing step or frame is known as the finisher draw. The output sliver from the drawing frame is then processed and condensed into a roving (a condensed sliver). The roving may then be spun into yam.

Mount Vernon manufactured the polyester/steel yarn in accordance with the process described in its manufacturing plan submitted to Teledyne. PX 191. That process involved a number of steps. First, the polyester fibers were opened. Specifically, a 1.25 denier by staple high tenacity (6.6 grams denier) polyester staple was hand-plucked and fed into hoppers which were equipped with beaters that broke up and blended the staple fibers. Next, after the opening process, the polyester fibers were pneumatically carried to reserve hoppers in the carding department and the polyester fibers were carded into sliver form. The standard weight of 100% polyester card sliver was 74 grams per yard. Then, several (seven) carded polyester slivers and one 6.5 micron, 50 mm stainless steel sliver were placed at the back rolls of an Ideal model draw frame (a roller drafting machine manufactured by the Ideal Corporation). The slivers were blended to create one polyester/steel output sliver. According to the manufacturing plan, this was a breaker drawing step in which the “polyester sliver [was] blended with the stainless steel sliver to produce a uniform [540]*540drawing sliver.” PX 191, p. 8. In a finisher drawing stage, the polyester/steel output sliver from the breaker drawing was combined with several 100% polyester slivers at the back rolls of the Ideal draw frame and again blended to obtain the desired blend level of polyester to steel. After this finisher drawing step, the polyester to steel blend level was set. The finished polyester/steel sliver was placed in a roving machine and drawn and twisted into a 1.10 hank roving suitable for spinning. PX 391, p. 10.

Free access — add to your briefcase to read the full text and ask questions with AI

Related

Wireless Ink Corp. v. Facebook, Inc.
969 F. Supp. 2d 318 (S.D. New York, 2013)
ABP Patent Holding, LLC v. Convergent Label Technology, Inc.
194 F. Supp. 2d 1257 (M.D. Florida, 2002)
Buckley v. Airshield Corp.
116 F. Supp. 2d 658 (D. Maryland, 2000)
Exxon Research & Engineering Co. v. United States
46 Fed. Cl. 278 (Federal Claims, 2000)
Brunswick Corp. v. United States
36 Fed. Cl. 204 (Federal Claims, 1996)

Cite This Page — Counsel Stack

Bluebook (online)
34 Fed. Cl. 532, 1995 U.S. Claims LEXIS 238, 1995 WL 746575, Counsel Stack Legal Research, https://law.counselstack.com/opinion/brunswick-corp-v-united-states-uscfc-1995.