Brady Brass Co. v. Ajax Metal Co.

160 F. 84, 87 C.C.A. 240, 1908 U.S. App. LEXIS 4180
CourtCourt of Appeals for the Third Circuit
DecidedFebruary 21, 1908
DocketNo. 67
StatusPublished
Cited by23 cases

This text of 160 F. 84 (Brady Brass Co. v. Ajax Metal Co.) is published on Counsel Stack Legal Research, covering Court of Appeals for the Third Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Brady Brass Co. v. Ajax Metal Co., 160 F. 84, 87 C.C.A. 240, 1908 U.S. App. LEXIS 4180 (3d Cir. 1908).

Opinion

GRAY, Circuit Judge.

This is an appeal from, an interlocutory decree of the Circuit Court for the District of New Jersey, in a suit charging infringement of letters patent No. 655,402, for an alloy for antifriction bearings. The decree sústains the validity of the patent, .and finds infringement. The specifications and claim are, as follows:

“One object of tbe present invention is to fill a recognized want and provide an alloy for journal bearings which shall hold up within itself more lead than was heretofore possible without the use of nickel, which is claimed in our applications serially numbered 737,304 and 737,305. It is generally known by those skilled in the art that the lead in a copper, tin, and lead alloy is only mechanically held, while the copper and tin are not a merely mechanically-mixed alloy nor a simple solution of the one in the other, but in certain proportions they are a chemically-constituted compound, and if an excess of either one or the other constituents is present there will remain one ■or more not chemically-combined ingredients outside of the crystallized chemically-combined constituents. The elements tin and copper when brought together in the molten state combine to form several well-defined compounds, such as SnCu3, SnCu2, SnOu, according to the amount of tin present. Any excess of tin above that required for the formation of these compounds will mix with the copper to form the so-called ‘eutectic’ alloy. This part of the alloy has a much lower melting-point than any of the chemically-combined crystallized portions and acts as the cementing material, The first of the compounds solidifies in the mass at a temperature between 1,700° and 1,800°, and the eutectic alloy being rich in tin and having a formula of seventy-three parts copper and twenty-seven parts tin does not solidify until the mass has cooled to about 930° Fahrenheit. We have discovered that a much higher percentage of lead, which is desirable, can be added to such alloy containing less than seven per cent, of tin than can be added to such alloy containing more than seven per cent, of tin, because the alloy containing less than seven per cent, of tin when poured, for example, into green-sand .molds contains very little or none of the eutectic alloy. Consequently the whole mass will ■solidify at a comparatively-elevated temperature and in so doing will hold up the lead, so that a comparatively-large proportion of it, as more than twenty per cent., may be introduced without separation.
“To make our improved alloy, the copper is heated and melted until it is thoroughly liquid. The tin and lead are then added in the proportions of. under seven per cent., by weight, of tin and not less than twenty per cent., by weight, of lead. The alloy is then cast in suitable molds, wliieh may or may not be of green sand.
“We are aware of the fact that our alloy may be built up by the uss of brass scrap which, as is well known, may contain, in addition to copper, antimony, zinc, iron, arsenic, phosphorus and bismuth and any and all soft metals in varying proportions.
“It will be obvious to those skilled in the art to. which our Invention appertains, that modifications may be made in details without departing from the spirit thereof. Hence we do not limit ourselves to the precise mode of procedure hereinabove set forth; but, having thus described the nature and objects of our invention, what we claim as new, and desire to secure by letters patent, is, a bearing consisting of less than seven per cent, of tin and more than twenty per cent, of lead and the balance of copper, substantially as described.”

[86]*86The patent is therefore for a product, and not for a process. A copper, tin and lead alloy for journal bearings is, as admitted by the pat-entee, old in the art, and journals made of-such an alloy had been used long prior to the date of the patent. There is no claim for any particular method of combining the constituents of this alloy, and the specification only states the ordinary foundry practice well known and recognized by those skilled in the art. The discovery, as alleged,, is “that a much higher percentage of lead can be added to such alloy containing less than seven per cent, of tin than can be added to-such alloy containing more -than seven per cent, of tin, because the-alloy containing less than seven per cent, of tin, when poured, for example, into green-sand molds, contains very little or none of the-eutectic alloy.” In the making and use of this copper-tin-lead alloy, it had long been known, as stated in the specifications of the patent in suit, that, while the copper and tin unite intimately together, so as to approach almost a chemical union, the lead is held mechanically in the interstices of the copper-tin alloy. The lead, being soft and plastic, acts as the lubricant, which gives the chief value to the alloy as a journal bearing material. As said by the experts, the copper and tin, when united, form a matrix for the holding of the lead, the small interstices acting, as it were, as frames into which the lead disposes itself.

It is not necessary for us to inquire just how the tin added to the-copper promotes the efficiency of the alloy for the purpose intended. The patent, itself speaks of the whole mass of copper and tin solidifying at a comparatively- elevated temperature, and that in so doing, it will “hold up” the lead, which fuses and solidifies at a much lower temperature! It would appear, also, from the discussions by the experts, that the copper alone, while giving strength and toughness, has not sufficient hardness, and this hardness is increased by the amalgamation with it of small quantities of tin. Whatever may be-the true metallurgical function of the tin in this alloy, it had been recognized long before the date of the patent in suit, that a proportion of tin relatively smaller than that of the copper, or even the lead, was necessary to the efficiency of the product. Read being the more plastic constituent and forming, so to speak, the lubricant in the alloy, the-problem presented in the prior art was to produce the alloy with a maximum of lead. It was found that, when tin was used in undue proportion, there is produced, besides the tin-copper alloy solidifying at a high temperature, another and nonhomogeneous alloy, which, only solidifies at a much lower temperature and tends to segregate some of the molten lead, which liquidates at the bottom of the casting, and to prevent its proper distribution through the mass. This is the eutectic alloy mentioned in the specifications of the patent in suit. To obtain as much as possible of the desirable lead constituent in the alloy, it was necessary to reduce the tin. These matters were all' understood in the trade long before the application for the patent in suit, and efforts were being made to solve the problem.

Apparently, it -was thought that the limits within which the proportion of tin could be safely reduced with beneficial results, were-narrow, as a certain amount of tin was necessary to hold the lead al[87]*87loyed with the copper, and to give the copper-tin alloy the necessary hardness. Nevertheless, it was well understood that, as the proportion of tin was decreased, a larger proportion of lead could be homogeneously distributed through the alloy. In February and March of 1892, Dr.

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Bluebook (online)
160 F. 84, 87 C.C.A. 240, 1908 U.S. App. LEXIS 4180, Counsel Stack Legal Research, https://law.counselstack.com/opinion/brady-brass-co-v-ajax-metal-co-ca3-1908.