ADCO Products, Inc. v. Carlisle Syntec Inc.

110 F. Supp. 2d 276, 2000 U.S. Dist. LEXIS 11742, 2000 WL 1159254
CourtDistrict Court, D. Delaware
DecidedAugust 11, 2000
DocketCiv.A. 99-359-RRM
StatusPublished
Cited by1 cases

This text of 110 F. Supp. 2d 276 (ADCO Products, Inc. v. Carlisle Syntec Inc.) is published on Counsel Stack Legal Research, covering District Court, D. Delaware primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
ADCO Products, Inc. v. Carlisle Syntec Inc., 110 F. Supp. 2d 276, 2000 U.S. Dist. LEXIS 11742, 2000 WL 1159254 (D. Del. 2000).

Opinion

OPINION

McKELVIE, District Judge.

This is a patent case. Plaintiff Adco Products, Inc. is a Delaware corporation with its principal place of business in Raleigh, North Carolina. Adco owns United States Patent No. 5,242,727 (the ’727 patent). Defendant Carlisle Syntec Incorporated is a Delaware corporation with its principal place of business in Carlisle, Pennsylvania.

On June 9, 1999, Adco filed the complaint in this action, which it amended on June 11, 1999. Adco alleges that Carlisle has infringed, induced infringement of, or contributorily infringed the ’727 patent. Adco seeks injunctive relief, and an award of actual damages, punitive damages, costs, and fees.

On July 6, 1999, Carlisle answered the complaint, denying infringement, asserting the affirmative defenses that the ’727 is invalid and that Adco is estopped from asserting its claims, and counterclaiming for a judgment of invalidity. On July 20, 2000, pursuant to Fed.R.Civ.P. 15(b), the court granted Carlisle’s motion for leave to amend its pleadings to assert the affirmative defense and counterclaim that the ’727 patent is unenforceable due to inequitable conduct.

This case is scheduled for a fourteen day jury trial beginning September 11, 2000.

On April 14, 2000, Carlisle moved for summary judgment of noninfringement, invalidity, unenforceability, and no willful infringement of the ’727 patent. The issues raised by Carlisle’s motions include whether the priority date of the dispute should be governed by a continuation-in-part application filed by Adco; whether Adco’s sales of products to Carlisle trigger the “on-sale bar”; whether a chemical constituent of Carlisle’s accused products falls within the scope of the patent; and whether Adco intentionally misled the Patent and Trademark Office during the prosecution of the ’727 patent by withholding information about its prior commercial products.

On July 20, 2000, the court held a trial in accordance with Markman v. Westview Instruments, Inc., 517 U.S. 370, 116 S.Ct. 1384, 134 L.Ed.2d 577 (1996), to construe disputed claims of the '727 patent. On the same day, the court heard oral argument on Carlisle’s summary judgment motions. This is the court’s construction of those disputed claims and its decision on the pending motions.

I. FACTUAL AND PROCEDURAL BACKGROUND

The court draws the following facts from the ’727 patent, its prosecution history, and the affidavits and documents submitted by the parties.

A. The Technology at Issue

1. Adhesives for EPDM roofing installations

The patent at issue relates to adhesives used for creating watertight seams between sheets of rubbery roofing material. Carlisle manufactures and sells roofing systems which include large rubber roofing membranes made from a material known as ethylene-propylene-nonconjugat-ed diene terpolymer (EPDM). The membranes must be overlapped and spliced together with adhesives to form a continuous, water-tight sheet.

*279 EPDM membranes are wound into rolls after they are manufactured. Tension during the winding process may cause the EPDM to expand slightly. The membranes are commonly unrolled onto a roof with a 5-inch overlap between adjacent membranes. After installation, the EPDM shrinks somewhat and recovers to its original size. Environmental conditions may cause the membranes to further contract. If the adhesive material used to join adjacent EPDM membranes is not sufficiently strong, the shrinkage of the membranes may pull the seams apart.

Adhesives contain strands of molecules that are chemically linked together in what are called polymer chains. These polymer chains provide strength and flexibility to the adhesive. Adhesives may be either “uncured” or “cured” at the time of installation. The term “uncured” refers to the absence of chemical bonds between the polymer chains.

The term “cure,” also known as “cross-linking” or “vulcanization,” refers to the formation of bonds between unsaturated hydrocarbon molecules in opposing polymer chains. These bonds physically link the polymer chains together, forming a stable, three-dimensional polymer network. One of several ways to cure an uncured adhesive is to expose it to high temperatures. In general, as the adhesive cures, it becomes stronger.

In the mid-1980s, several different kinds of adhesive materials were used to seam EPDM membranes. One technique, as disclosed in U.S. Patent No. 4,472,119 issued to Donald Close on February 28, 1986, involves dissolving an uncured liquid adhesive in a solvent, and applying the adhesive in liquid form to the membranes. Uncured liquid adhesives have adequate strength properties once cured. However, the curing process for these liquid adhesives often takes several days. It has been found that environmental conditions, and particularly temperature swings, can cause the EPDM membranes to shrink and pull apart before the adhesive fully cures.

Another method for seaming EPDM membranes involves the use of an unvul-canized tape. The unvulcanized tape is introduced into the overlapped portion of the membranes, and a “vulcanizing press” is passed over the overlapped portions to heat the tape, apply pressure, and induce vulcanization. This method has been found to be undesirable because it requires the use of a vulcanizing press and is a relatively slow process.

2. The chemical composition of the adhesives at issue

Brian Briddell and Michael Hubbard were employed by Adco in the mid-1980s and early 1990s. The challenge they faced was to design an adhesive material that could seam EPDM membranes quickly, with the requisite strength to prevent shrinkage of the membranes and concomitant rupture of seams. Briddell and Hubbard used three primary ingredients in the various adhesive compositions they developed: (1) rubbery polymer components; (2) tackiflers; and (3) an accelerator/cure package.

The rubbery polymer components consist of materials such as EPDM and halogenated butyl rubber. In some of Adco’s formulations, the rubbery polymer components also include “rubbery polymer dilu-ents” such as polyisobutylene, that serve to dilute the rubbery polymer and reduce its viscosity, making the rubber more flexible.

Tackiflers are compounds that give the adhesive composition its softness and high initial adhesivity, or “grab.” The accelerator/cure package contains chemical compounds such as sulfur that induce the curing reaction and that promote rapid curing.

3. Adco’s commercial products

In the mid-1980s, Hubbard set out to develop a cured adhesive tape for EPDM *280 roofing installations that would provide sufficient initial tackiness and long-term strength.

Free access — add to your briefcase to read the full text and ask questions with AI

Related

MercExchange, L.L.C. v. eBay, Inc.
271 F. Supp. 2d 784 (E.D. Virginia, 2002)

Cite This Page — Counsel Stack

Bluebook (online)
110 F. Supp. 2d 276, 2000 U.S. Dist. LEXIS 11742, 2000 WL 1159254, Counsel Stack Legal Research, https://law.counselstack.com/opinion/adco-products-inc-v-carlisle-syntec-inc-ded-2000.