Zachry Industrial, Inc. v. Siemens Energy, Inc.

CourtDistrict Court, W.D. Kentucky
DecidedAugust 12, 2021
Docket3:18-cv-00579
StatusUnknown

This text of Zachry Industrial, Inc. v. Siemens Energy, Inc. (Zachry Industrial, Inc. v. Siemens Energy, Inc.) is published on Counsel Stack Legal Research, covering District Court, W.D. Kentucky primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Zachry Industrial, Inc. v. Siemens Energy, Inc., (W.D. Ky. 2021).

Opinion

UNITED STATES DISTRICT COURT WESTERN DISTRICT OF KENTUCKY LOUISVILLE DIVISION

ZACHRY INDUSTRIAL, INC. Plaintiff

v. Civil Action No. 3:18-cv-579

SIEMENS ENERGY, INC. AND BABCOCK Defendants POWER ENVIRONMENTAL, INC.

* * * * *

MEMORANDUM OPINION AND ORDER

Defendants move for summary judgment. [DE 70; DE 71]. Briefing is complete, and the motions are ripe. [DE 79; DE 80; DE 83; DE 84]. For the reasons below, the Court GRANTS IN PART, DENIES IN PART Defendant Siemens Energy, Inc’s (“Siemens”) Motion for Summary Judgment [DE 70] and GRANTS IN PART, DENIES IN PART Defendant Babcock Power Environmental, Inc.’s (“Babcock”) Motion for Summary Judgment [DE 71]. I. BACKGROUND In 2012, Zachry Industrial, Inc. (“Zachry”) began an “engineering, procurement and construction project” (the “Project”) for the Louisville Gas and Electric Company (“LG&E”). [DE 1-2 at 13]. One of the Project’s goals was to modernize “emissions controls and equipment” to “reduce emissions of power generating facilities” at LG&E’s Mill Creek Station (the “Premises”) in Louisville, Kentucky. Id. In April 2012, LG&E and Babcock entered into an Equipment Purchase Agreement (“Purchase Agreement”), in which Babcock agreed to provide LG&E with six oxidization air blowers (“Air Blowers”) by October 14, 2016. [DE 71 at 449]. As part of the Purchase Agreement, Babcock also agreed to “provide technical assistance, expert guidance and direction, including Job Site Field Services to Buyer during delivery, receipt, installation,

1 commissioning, and testing of the [Air Blowers], so as to ensure the [Air Blowers] become[] fully operational in accordance with the requirements of this Agreement.” [DE 79-4 at 921]. Babcock contracted with Siemens (the “Air Blower Agreement”) for Siemens “to design, manufacturer [sic] and provide the component parts/equipment needed” for the Project. [DE 71 at 449]. In March 2013, Zachry and LG&E entered into an Amended and Restated Engineering,

Procurement and Construction Agreement (“EPC Agreement”). [DE 79-3 at 884]. As part of the EPC Agreement, LG&E and Zachry agreed that: Contemporaneously with the execution of this Agreement, the Parties shall execute assignment agreements substantially in the form attached hereto as Exhibit Z under which, effective as of the Effective Date, Owner shall assign to Contractor all of its right, and interest in and to the AQCS Equipment Contracts and Contractor shall assume all of Owner’s obligations under the AQCS Equipment Contracts.

Id. at 805. As defined in the EPC Agreement, LG&E was the “Owner” and Zachry was the “Contractor.” Id. at 784. In June 2016, one of the Siemens’ Air Blowers (“3A Air Blower”) was installed on the Premises. [DE 71 at 450]. Babcock bought the 3A Air Blower as part of its Purchase Contract with LG&E. On August 4, 2016, the Premises “experienced an inadvertent shutdown” of its uninterruptable power supply (“UPS”) [DE 1-2 at 14]. The parties do not appear to dispute that an LG&E employee caused the “shutdown” when he “‘leaned up’ against the UPS panel and accidently pressed two buttons simultaneously, causing the UPS system to cut power to crucial equipment.” [DE 71 at 449-50]. As a result of the LG&E employee’s actions, “the 3A Oxidation Air Blower did not shut down, creating a surge condition that ignited a fire in the intake air duct of the 3A Oxidation Air Blower” and caused “extensive fire and mechanical damage” to the 3A Air Blower. [DE 1-2 at 14].

2 After the fire, one of Zachry’s insurers retained a consulting firm to “review the control system design and implementation” of the 3A Air Blower and to “investigate the cause of the control system’s failure to shut the blower down prior to it sustaining the extensive damage that occurred.” [DE 79-8 at 1010]. In preparing its report, the consulting firm met with Siemens and Zachry representatives, visited the Siemens facility, and reviewed more than 800 pages of

“documents consisting of damage assessment reports, control schematics, one-line diagrams, operating procures, ladder logic charts, event logs and functional descriptions.” Id. at 1012. The consulting firm also had “numerous discussions with [Babcock representatives] regarding the control system design.” Id. The consulting firm issued its report (the “Report”) on November 4, 2016.1 Id. at 1009. The consulting firm determined that: 1. There was an inadvertent shutdown of the plant Uninterruptable Power Supply (UPS). The UPS supplies power to both the 3A Oxidation Air Blower Programmable Logic Controller (PLC) and the control power for the six (6) Oxidation Air blower lance vales.

2. According to [Babcock], the Oxidation Air Lance Valves were designed to remain open during normal unit operation and to “fail in place” in the event of power loss. This is consistent with [the consulting firm’s] review of the documentation and discussions with the insured. However, it appears that a DCS macro was incorrectly programmed to cause the six Oxidation Air lance valves to fail closed upon loss of power. This event created a surge condition that precipitated the damages that occurred to the blower . . . Surging can cause the compressor to overheat to the point at which the maximum allowable temperature of the unit is exceeded. Even though this is an undesirable condition it is not uncommon and needs to be accounted for in the control system design.

3. Upon loss of control power, the blower unit did not shut down. This contradicts industry practice for a fail safe operation as well as the Siemens Operation Description.

4. A Higher Compressor Vibration condition was logged by the Historian system. This indicated a mechanical instability situation with the blower.

1 Neither Siemens nor Babcock discuss the contents of the Report in their briefs.

3 . . .

1. The proximate cause of the loss is a failure of the Oxidation Air Blower control system to shut the unit down during a trip condition.

2. The control system design and field Implementation for Oxidation Air Blowers 3A & 3B [should] be reviewed by Siemens, [Babcock], Zachry and LG&E in order to confirm that in the future the control system will shut the blower unit down during a trip condition, including a loss of control power. In particular, the issue of the “normally closed” contact mentioned by [Babcock] should be investigated further to determine if this feature was implemented intentionally or if it was wired in the motor circuit inadvertently.

Id. at 1013-15.

In February 2017, Babcock purchased a replacement air blower (the “Replacement Blower”) from Siemens and provided it to Zachry. [DE 71 at 450]. Babcock charged Zachry $661,893 for the Replacement Blower. Id. Zachry filed a claim with its insurers. [DE 70-1 at 304]. In the claim, Zachry requested a payment of $253,513.99 for “internal/direct damages” related to the fire and $661,893.00 for the Replacement Blower for a total claim of $915,406.99. [DE 71 at 450]. Zachry’s insurers paid its full claim, and Zachry retained the entire amount of the claim. Id. at 451. Zachry has not paid Babcock for the Replacement Blower. [DE 70-1 at 303]. In February 2018, Zachry and its insurers signed a Joint Prosecution Agreement (“JPA”). [DE 79 at 1371]. In the JPA, the parties agreed how they would divide the recovery in a suit against “Siemens and/or their insurers and any other party determined to be responsible for damage.” [DE 79-5 at 972]. Under the JPA, Zachry would only be entitled to $250,000, which is the cost of its insurance deductible. Id. The remainder of the $915,406.99 would be divided among the insurers. Id. The parties agreed that Clausen Miller P.C. would represent the subrogation

4 interests of three of the four insurers.2 Id. They also agreed that Clausen Miller P.C. would represent Zachry’s interest in its insurance deductible. Id.

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