Westinghouse Electric Corp. v. Titanium Metals Corp. of America

306 F. Supp. 402, 163 U.S.P.Q. (BNA) 403, 1969 U.S. Dist. LEXIS 11001
CourtDistrict Court, D. Nevada
DecidedOctober 1, 1969
DocketCiv. A. No. 792
StatusPublished
Cited by3 cases

This text of 306 F. Supp. 402 (Westinghouse Electric Corp. v. Titanium Metals Corp. of America) is published on Counsel Stack Legal Research, covering District Court, D. Nevada primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Westinghouse Electric Corp. v. Titanium Metals Corp. of America, 306 F. Supp. 402, 163 U.S.P.Q. (BNA) 403, 1969 U.S. Dist. LEXIS 11001 (D. Nev. 1969).

Opinion

FINDINGS. OF FACT

ROGER D. FOLEY, Chief Judge.

1. This is an action for patent infringement brought by the plaintiff, Westinghouse Electric Corporation, against defendant, Titanium Metals Corporation of America, for infringement of United States Patent 3,072,982 which issued in the names of the applicants, Robert B. Gordon and Walter J. Hurford, on January 15, 1963.

2. Plaintiff is a Pennsylvania Corporation having its principal offices in Pittsburgh, Pennsylvania, while defendant is a Delaware Corporation having a regular and established place of business at Henderson, Nevada, in this judicial district, where it has performed the process accused of infringement within the six-year period preceding the filing of the complaint herein on June 17, 1965.

3. United States Patent 3,072,982 embraces an alleged invention resulting from performance under a Government contract with the Atomic Energy Commission. The United States Government enjoys a royalty-free license under the patent in suit. Defendant incurs no liability under this patent for any operations conducted on behalf of the United States Government.

4. Shortly after issuance of the patent in suit, plaintiff offered defendant a license under the patent, but such offer was refused.

5. U. S. Patent 3,072,982 was issued by the U. S. Patent Office following a decision favorable to patentability of the claims by the United States Court of Customs and Patent Appeals, Application of Gordon, 1962, 302 F.2d 749, 49 CCPA 1086. The alleged invention of the ’982 patent involves the concept of preparing a first arc-cast ingot of a reactive metal such as zirconium, titanium, tantalum, uranium or the like and, without intermediate fabrication of such ingot, remelting it as a consumable electrode to produce a second ingot. Such process broadly is recited in claim 6:

“6. In the process of preparing a clean, sound and highly homogeneous ingot of a metal from a first arc-cast ingot having a thick contaminated surface and lacking homogeneity and soundness, the step comprising employing the solid arc-cast first ingot as an electrode and arc melting the first ingot alone in a cooled mold, the mold forming the other electrode, the arc-melting being carried out under vacuum, whereby such arc-melting deposits only the metal from the first ingot into said mold and produces therein a clean surfaced ingot which is sound and highly homogeneous.”

The ingot resulting is generally characterized by enhanced homogeneity, soundness and cleanness as compared to the first-melt ingot as produced in processes practiced by the prior art.

[404]*404HISTORICAL BACKGROUND

6. Shortly after World War II, the United States Navy began the development of atomic reactors to power naval vessels. In 1948, the AEC entered into a contract with plaintiff to design and furnish a prototype of the desired nuclear reactor. Plaintiff operated a Government-owned facility called Westinghouse Atomic Power Division (WAPD). Pursuant to this and a subsequent Government contract, propulsion plants for the Navy’s atomic submarines were developed and installed by Westinghouse.

7. Early in the consideration of the shipboard atomic reactor, zirconium was chosen as the structural metal to be employed in view of its high melting point, corrosion resistance in a hot water environment, and low nuclear cross section. These characteristics are prerequisite to an atomic reactor of the type proposed.

8. As of 1949, zirconium was, for the most part, a laboratory curiosity which had been produced in small quantity and used principally as a gettering agent in incandescent lamps or vacuum tubes. A process for the production of sponge zirconium was developed by Kroll, an employee of the Bureau of Mines and, until the mid 50’s, the Bureau remained the single quantity producer of sponge zirconium metal.

9. Zirconium sponge, due to its method of production, was and is contaminated with volatile materials, principally magnesium and magnesium chloride. Since, at the time, only pure zirconium metal was believed to possess requisite corrosion resistance in extended hot water environment, the prototype or Mark I reactor designed, constructed and installed by plaintiff at an Idaho test site during 1950-51 was made from “crystal bar” zirconium. This material is a highly pure zirconium produced from zirconium sponge by a tedious and expensive purification process.

10. WAPD manufactured crystal bar zirconium from sponge for construction of the successful Mark I prototype reactor. More than twenty tons of crystal bar were melted in tungsten-tipped, non-consumable electrode furnaces to produce ingots about 4 inches in diameter and 12 inches long. These ingots then were fabricated into the structural shapes necessary to construct the Mark I reactor.

11. Fuel elements of the atomic reactor comprised an alloy of zirconium and a small proportion of uranium. In order to be acceptable, the fuel elements required a uniform distribution of the uranium in the zirconium, i. e., alloy homogeneity.

12. During work on the Mark I reactor, it was determined that requisite corrosion resistance could be obtained without attenuation of the other desirable properties of zirconium, if it were alloyed with a small percentage of other elements including tin. Again, satisfactory performance in the structural elements of the reactor required alloy homogeneity. In order to satisfy the requirements for both structural and fuel elements, it was essential to develop methods for producing homogeneous, sound and clean ingots of zirconium alloy for subsequent fabrication into the desired shapes.

13. At WAPD, the homogeneity problem initially was approached by adopting a known process which involved forging and rolling the initial ingot to sheet stock. The sheet then was chopped up in pieces, admixed and remelted in a nonconsumable tungsten electrode furnace to produce a second ingot. Acceptable homogeneity was achieved but the fabrication techniques employed were both time-consuming and expensive and, in addition, were responsible for undesirable contamination of the highly reactive metal with embrittling oxygen and nitrogen.

14. The prior art taught the nonconsumable arc remelting of arc melted refractory metal 50 gram buttons, without intermediate forging or rolling, to improve the homogeneity of the metal.

15. However, the very limited depth of melting which can be achieved by this method limits its use to very small sizes, [405]*405up to 250 grams (about % pound), and the method is impractical for larger sizes. Moreover, without chopping into pieces before remelting, the desired degree of homogeneity was not obtainable by button remelting.

16. The published art prior to the alleged invention of the patent in suit contains no suggestion of direct consumable arc remelting of ingots of metal.

17. The prior art taught the consumable arc melting technique employed in the remelting step of the process patented by plaintiff.

18. The Patent Office was not apprised of, and did not cite, the prior art. (Hayes, et al., Kroll and Parke and Ham publications.)

THE BUREAU OF MINES HISTORY

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306 F. Supp. 402, 163 U.S.P.Q. (BNA) 403, 1969 U.S. Dist. LEXIS 11001, Counsel Stack Legal Research, https://law.counselstack.com/opinion/westinghouse-electric-corp-v-titanium-metals-corp-of-america-nvd-1969.