Wasco Flashing Co. v. Ross

94 F. Supp. 914, 88 U.S.P.Q. (BNA) 308, 1951 U.S. Dist. LEXIS 2763
District Court, D. Massachusetts·Decided January 8, 1951·No. Civ. A. No. 50-146·Published

Opinion

FORD, District Judge.

Wasco Flashing Company in this action alleges infringement by defendant of United. States Patent, No. 2,005,221, for a multiply flashing structure, originally issued on June 18, 1935 to Samuel H. Cohen and Jacob Wasserman. Plaintiff is the present owner by virtue of an assignment from the original patentees. Defendant denies infringement, and also denies the validity of the patent.

Claim 1 of the patent in suit reads as follows: “1. A multi-ply flashing structure adapted to be embedded in a mortar seam and comprising three plies, the inner one being substantially impermeable, non-corrodible sheet metal and the outer ones being waterproofed fibrous sheet material bonded facially to the surfaces of said inner ply and presenting in their fibrous texture a multiplicity of exposed recesses into which the mortar of a seam may enter in substantial amount and harden to lock said structure in such seam.” The other claims involved here, Claims 2, 3, and 4, are substantially the same as Claim 1. Claims 5 and 6,- which involve the use of a felted material for the outer layers, are not in issue here.

Flashing is a material used in walls of brick or masonry construction. Under adverse weather conditions walls made of such materials, which are not themselves impervious to rain and moisture, can become saturated, and moisture eventually would flow to the interior of the building. Flashing essentially is a relatively thin sheet of waterproof material which is imbedded in the concrete of the wall at strategic points, such as foundations, under cornices and copings, or around openings in the wall, such as for windows, for the purpose of cutting off rain or other moisture and diverting its flow to the outside of the wall.

The flashing material described in plaintiff’s patent is a three-ply structure. It consists of an inner layer of some substance such -as a thin sheet of copper which performs the essential function of cutting off the flow of. water. The outer layers, one on each side of this copper strip, are made of woven fabric which has been waterproofed, i.e., the fibers themselves have been covered with a water-repellent material so as to protect them from the effects of weather, without, however, closing up the interstices between the fibers. This fabric is bonded to the surfaces of the inner ply with mastic or some other adhesive agent, which is used in such amount that the excess does not fill in these interstices, but leaves them open on the outer side of the fabric so that in the completed material they appear as recesses or openings on both outer surfaces of the flashing. This, says plaintiff, is the distinctive feature of the flashing. These recesses are filled with the wet mortar into which the flashing is imbedded, and when the mortar has hardened, the flashing and mortar are interlocked in such a way as to prevent the mortar .from slipping along. the surface of the flashing.

Infringement

On the question of infringement, defendant admits that the flashing which he [915]*915manufactures is in all material respects substantially the same as the flashing made by plaintiff. But the question of infringement must be decided by comparing defendant’s product not with what plaintiff actually makes but with the product described in the claims of plaintiff’s patent. Defendant denies that either of these flashings conforms to the claims of the patent. Both use a thin sheet of copper for the inner ply, and for the outer ply both use a woven fabric of four-ounce cotton duck which they purchase already waterproofed and which has been available on the market at least since 1927. Witnesses disagreed as to whether this was properly described as a closely woven or a coarsely woven material. From the sample placed in evidence (plaintiff’s exhibit 4) it appears to be a mesh-like fabric having about thirty threads or fibers to each inch both lengthwise and crosswise. In the form in which it is used many of the interstices have been filled with the waterproofing material, but a great many are still open. Of the various samples of the completed product of both plaintiff and defendant which were placed in evidence, plaintiff’s exhibit 2 will be particularly considered. This is a commercial sample of the type distributed by defendant to prospective customers, and plaintiff relies upon it as being truly typical of defendant’s actual product, and as showing more clearly than other samples that that product infringes the patent. In this sample it is difficult to detect with the naked eye many openings on the outer surface, but such openings are somewhat more evident in a section of the outer fabric layer stripped away from the inner ply and held up to the light. There are numerous openings large enough so that light can be seen through them. But the mastic or asphalt bonding from which this outer fabric is pulled away is clearly mark-, ed with-a pattern of elevations and depressions where the reticulated fabric has been embedded in the bonding layer. Thus before the layers were pulled apart, the openings in the fabric were filled in part by the ‘bonding material. Moreover, the product of defendant in its finished state has been dusted with a coating of mica, which is intended to prevent sticking but which in fact covers many of the openings from the outside.

The claims of the patent, however, require that the openings be of such a nature as to allow mortar to enter in substantial amount. Inspection of the sample of flashing here in evidence makes it perfectly clear that only minute quantities of mortar could ever enter the tiny holes which still remain open on the surface of the material. The only evidence as to whether any mortar did in fact enter the openings was the statement of Wasserman, a witness for plaintiff, that he had observed some of plaintiff’s flashing which had been removed from a wall in which it had been placed, and had seen some mortar in the openings of the outer ply, in an amount so small, however, that it could easily be removed with a brush. Evidence further showed that three-fourths of the material in mortar is sand which is too coarse to penetrate the tiny openings on the outer surface of the flashing, and that at most only fine particles of the cement and lime in the mortar mixture could be carried into these open spaces. The amount is certainly not substantial in the every-day sense of that word. It is true, of course, that in some cases a very small quantity may be substantial in relation to the amount needed to attain a given purpose. But there has been no evidence here to indicate the amount of mortar needed to produce interlocking or that it is so small that the amount which could enter the recesses left open on these flashings is substantial in relation thereto.

Plaintiff’s contention is that substantial here means “large in proportion to the size of the openings themselves.” This must be rejected, for the adoption of such a definition would render the patent claims meaningless. The patent tells us that the openings must be such as to admit substantial amounts of mortar. It gets us nowhere to define a substantial amount of mortar as enough mortar to fill the openings. Plaintiff has failed to show that the openings on the surface of defendant’s product are such as to admit substantial amounts of mortar. Hence, it must be found that de[916]*916fendant’s product does' not infringe Claims 1 to 4 of plaintiff’s patent.

Validity-

Defendant also, contends that the patent in suit is invalid for lack of invention.

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Wasco Flashing Co. v. Ross, 94 F. Supp. 914, 88 U.S.P.Q. (BNA) 308, 1951 U.S. Dist. LEXIS 2763 (D. Mass. 1951).

94 F. Supp. 914 (Wasco Flashing Co. v. Ross) — published by Counsel Stack Legal Research, free access to 12M+ legal documents.