U.S. Water Services, Inc. v. Novozymes A/S

120 F. Supp. 3d 861, 2015 U.S. Dist. LEXIS 99547, 2015 WL 4634352
CourtDistrict Court, W.D. Wisconsin
DecidedJuly 29, 2015
DocketNo. 13-cv-864-jdp
StatusPublished
Cited by1 cases

This text of 120 F. Supp. 3d 861 (U.S. Water Services, Inc. v. Novozymes A/S) is published on Counsel Stack Legal Research, covering District Court, W.D. Wisconsin primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
U.S. Water Services, Inc. v. Novozymes A/S, 120 F. Supp. 3d 861, 2015 U.S. Dist. LEXIS 99547, 2015 WL 4634352 (W.D. Wis. 2015).

Opinion

OPINION & ORDER

JAMES D. PETERSON, District Judge.

This is a patent infringement suit between competing suppliers of materials for fuel ethanol processing. Plaintiff U.S. Water Services, Inc., holds two patents related to a method of using an enzyme, phy-tase, to reduce deposits that build up in ethanol processing equipment. Plaintiffs accuse defendants Novozymes A/S and No-vozymes North America, Inc. of indirectly infringing those patents by selling a phy-tase-based product. Both sides have moved for summary judgment on a multitude of issues! This opinion and order reaches only two issues, which 'will dispose of this suit.

First, validity. The use of phytase to break down phytic acid — the basic chemical reaction claimed by the patents-in-suit — was known in the prior art, and defendants have shown that the patents-iri-suit merely claim a new use for known techniques and materials. Each element of the asserted claims in both of the patents-in-suit was disclosed, either expressly or inherently, in a single prior art reference. Thus, those claims are invalid as anticipated under 35 U.S.C. § 102. The court will grant summary judgment to defendants on this issue.

Second, ■ inequitable conduct. Defendants have not adduced evidence sufficient to sustain their burden to show either the materiality of the withheld information or the deceptive- intent of the patentee. The court will grant summary judgment to plaintiffs on this issue.

BACKGROUND

The following facts are undisputed, except where noted.

A. The parties

U.S. Water Services is a water treatment company, headquartered in St. Michael, Minnesota. Roy Johnson is the company’s Chief Innovation Officer and a co-inventor of the patents-in-suit. Mr. Johnson assigned his rights in these patents to U.S. Water. In this opinion, the court will refer to plaintiffs collectively as U.S. Water, except when separately identifying them.- Novozymes A/S is a global biotechnology company; based in- Bag-svaerd, Denmark! Novozymes North America is a subsidiary of Novozymes A/S, incorporated in New York and based in Franklinton, North Carolina. In this opinion, the court will refer to defendants as Novozymes.

B. Technology at issue

The technology at issue relates to an enzyme, phytase, which is useful in fuel ethanol production. • The essential aspects of ethanol production are undisputed, although the parties disagree on some details that are not material to this decision.

Ethanol is commonly produced by using yeast to ferment starchy grains, such as corn, wheat, or sorghum. In “dry'grind” ethanol plants, these grains are'milled to produce a meal, which is then mixed with water in a slurry tank to form a mash.1 Enzymes are added to the mash, which then travels to liquefaction tanks to sit for a few hours,' and to allow the enzymes to begin breaking down the starches into sugars. Following liquefaction, the mash moves into fermentation tanks, where [865]*865yeast digests the sugars, producing alcohol and carbon dioxide. In some ethanol plants, yeast is added directly into the fermentation tanks; in others, the yeast is added through a propagator tank, which hydrates the yeast before transferring it to the fermentation tank.

When fermentation is complete, the resulting product — referred to as beer — is transferred to a distillation column-, called a beer column. Some ethanol plants use a holding tank, called a beer well, to store the beer before it enters the beer column, but others transfer the beer directly to the beer column. In plants that use beer wells, the beer passes through a beer, mass heat exchanger before entering the beer column. Regardless of whether a plant uses a beer well, distillation begins once the beer reaches the beer column. Beer enters near the top of the beer column, and then cascades down over a series of horizontally stacked trays. Meanwhile, steam is added to the bottom of the column and works its way upward, capturing vaporized ethanol from the beer as it does so. The ethanol-containing vapor exits the beer column at the top to be concentrated using molecular sieves. The product remaining in the beer column is called whole stillage. Whole stillage can be further broken down into several products, including backset and thin' stillage. Ethanol plants recycle thesé products for use as process water for the next batch of mash. Other byproducts can be used in animal feed.

A common problem in fuel ethanol production is “fouling,” wherein deposits form on the machinery that contacts the mash, fermenting broth, or ethanol processing fluid that has poorly converted starch. These deposits impede heat transfer and fluid flow, decreasing the efficiency of the affected machinery. Fouling is a significant'1 problem: according to a Novozymes presentation produced during discovery, fouling results in downtime that costs the ethanol industry in the United States $71 million per year.2

Traditional solutions to fouling include physically removing the deposits using a high pressure water jet and cleaning machinery with sulfuric acid or caustic cleaners. Alternatively, ethanol plants can increase the solubility of deposit-forming material, allowing the material to dissolve in the beer rather than form deposits on the machinery. A common way of doing this is adding sulfuric acid at one or more points during the production process. Sulfuric acid reduces the pH of the beer which, in turn, increases the solubility of deposit-forming material. Physically cleaning the, machinery and using sulfuric acid to lower pH are expensive: U.S. Water- estimates that these measures may cost individual plants hundreds of thousands of dollars per year,3

This case is about a different type of solution to the problem of fouling, which uses'- the enzyme phytase. The processing fluid used during ethanol production contains phytic acid, and its metallic salts, which are a prime cause of fouling. Phytic acid and its metallic salts préeipitate out of the ethanol processing fluid, form[866]*866ing deposits as the fluid travels through the machinery. Phytase helps prevent these deposits from forming by chemically breaking down the phytic acid. Once broken down, phytic acid byproducts are more readily dissolved in the processing fluid. Using phytase to control deposits is cheaper than using sulfuric acid or physically cleaning fouled machinery.

C. The patents in suit

There are two patents in suit: U.S. Patent No. 8,415,137, “Preventing Phytate Salt Deposition in Polar Solvent Systems,” to Roy Johnson and Paul R. Young; and U.S. Patent No. 8,609,399, “Reducing Insoluble Deposit Formation in Ethanol Production,” also to Johnson and Young. Both patents claim priority to U.S. Patent Application 11/873,630, which issued as U.S. Patent No. 8,039,244. The parent '630 application was filed on October 17, 2007, which is thus the priority date of the patents-in-suit. • ' ■

The three patents share a common specification which teaches the value of using phytase to reduce deposits in ethanol production equipment and describes methods of doing so. The '244 patent claimed a method of reducing deposits by adding phytase to thin stillage or backset, which is to say, adding phytase after fermentation.4

Free access — add to your briefcase to read the full text and ask questions with AI

Related

U.S. Water Services, Inc. v. Novozymes A/S
843 F.3d 1345 (Federal Circuit, 2016)

Cite This Page — Counsel Stack

Bluebook (online)
120 F. Supp. 3d 861, 2015 U.S. Dist. LEXIS 99547, 2015 WL 4634352, Counsel Stack Legal Research, https://law.counselstack.com/opinion/us-water-services-inc-v-novozymes-as-wiwd-2015.