Union Carbide Corp. v. Borg-Warner Corp.

430 F. Supp. 1, 1975 U.S. Dist. LEXIS 16475
CourtDistrict Court, N.D. Ohio
DecidedAugust 22, 1975
DocketNo. C 72-426
StatusPublished
Cited by1 cases

This text of 430 F. Supp. 1 (Union Carbide Corp. v. Borg-Warner Corp.) is published on Counsel Stack Legal Research, covering District Court, N.D. Ohio primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Union Carbide Corp. v. Borg-Warner Corp., 430 F. Supp. 1, 1975 U.S. Dist. LEXIS 16475 (N.D. Ohio 1975).

Opinion

FINDINGS OF FACT, CONCLUSIONS OF LAW and JUDGMENT ORDER

WALINSKI, District Judge:

In this patent infringement suit, the principal issue is whether a claim is invalid for lack of novelty or obviousness, or whether the entire patent is invalid for failure to disclose the best mode. As will become apparent, the Court has resolved these is[2]*2sues in favor of defendants and will enter judgment accordingly.

I Findings of Fact

1) This is an action for infringement of U. S. Patent No. 3,268,636 [hereafter the 636 patent]. There is no issue of title involved.

2) The Court has jurisdiction of the parties and the subject matter, and venue is proper in this Court.

a. Plaintiff is a New York corporation having its principal place of business in New York City.
b. Defendant Borg-Warner Corporation [hereafter BWC] is a Delaware corporation and has its principal place of business in Chicago, Illinois. BWC also has a place of business at Fremont, Ohio, which is within this district.
c. Defendant Sund-Borg Machines Corporation [hereafter SBMC] also is a Delaware corporation and has its principal place of business at Rockford, Illinois. SBMC is wholly owned by BWC and Sundstrand Corporation.

3) The issues raised by the pleadings and tried to the Court are:

a. Whether Claim 1 of the 636 patent has been infringed by defendants.
b. Whether Claim 1 of the 636 patent is invalid because:
1. It lacks novelty having been anticipated by the prior art, or
2. It is obvious in light of the prior art.
c. Whether the 636 patent is wholly invalid because of plaintiff’s failure to disclose the best mode contemplated to carry out the process which is the subject of the invention.

4) In the interests of the efficient administration of justice the Court will decide all of these issues even though one issue may theoretically have been rendered moot by a decision of another.

5) The 636 patent, entitled “Method And Apparatus For Injection Molding Foamed Plastic Articles,” was issued August 23, 1966. The subject of the patent was conceived by Richard G. Angelí, Jr., an employee of plaintiff to whom he assigned all rights thereunder. Subsequent to issuance, however, plaintiff disclaimed all apparatus claims of the 636 patent, i.e., Claims 9 through 13, stating that they were “too broad or invalid” in view of the prior art cited in the file history of the patent. Of the remaining claims in the 636 patent, Claim 1 alone is alleged to have been infringed.

6) Injection molding, as the term is generally used by those skilled in the art pertinent to this case, refers to a forcible introduction of hot, molten plastic into a mold where the contents are allowed to cool and harden. The use of injection molding to make solid plastic articles was already well established and enjoyed commercial success by the beginning of the 1960’s.

7) In the “closed molding” process, a simple injection molding machine consisted of a chamber for heating the plastic, a molding chamber or mold, and some means for rapidly transferring the hot molten plastic under pressure from the heating chamber into the mold.

8) This process came to include the concept of “metering” the amount of hot plastic to be molded. An “accumulation chamber” was placed between the heating chamber and the mold, and the machines used had some means for transferring a measured amount of molten material from the heating chamber to the accumulation chamber and then to the mold.

9) Two types of means to move molten plastic from the heating chamber to the accumulation chamber were known to those in the prior art:

a. The heating chamber contained a “reciprocable ram” which could move forward to extrude molten plastic from the heating chamber or extruder; and
b. The heating chamber contained a “rotary screw” which when activated “screwed” or extruded the molten plastic out of the heating chamber.

[3]*3The former type is called a “ram type ex-truder,” while the latter is called a “screw extruder.” The ram type was intermittent in operation while the screw type was more or less continuous.

10) A machine with an accumulation chamber was known as a “two-stage” injection molding machine. Such machines were part of the prior art when plaintiffs inventor began his activities which culminated in the issuance of the 636 patent. These machines were then used, however, to mold solid plastic articles.

11) During the 1950’s, those in the plastics industry began to use their injection molding machines to make “foamed plastic” products, i.e., plastic articles characterized by a lower density than solid plastic articles. This lower density is achieved by mixing the plastic material, which itself is usually in the form of powder, beads, or granules, with a chemical “blowing agent.” When heated to an appropriate temperature, which varies with the type of chemical used, the blowing agent changes to a gaseous state which ultimately results in interi- or pores or cells in the formed, foamed plastic article caused by bubbles of gas which have been permitted to expand. The amount of plastic used is insufficient by itself wholly to occupy the cavity of the mold being used; it is the expansion of the blowing agent mixed with the plastic which results in filling of the mold. The finished product is thus of less density than a solid plastic article would be if made to the same dimensions but without the blowing agent and with a comparably increased amount of plastic used.

12) The action of the expansion of the blowing agent pushing the plastic material against the walls of the mold causes a kind of “skin” to form on the finished article. In the early foamed plastic products of the prior art, this skin was usually quite thin and the resulting products certainly could not be characterized as “structural” as plaintiff uses that term, i.e., having a strength-to-weight ratio sufficient to meet a specific need. The prior art products such as coffee cups and ice buckets required little “structural” capabilities.

13) The prior art came to include injection molding processes for making foamed plastic articles. By 1961, Dow Chemical Company had devised a process for injection molding of products with a woodgrain effect. This process, called Frostwood, involved using a plastic-and-foaming agent composition of Dow’s called Pelaspan F in a standard injection molding machine. The products realized by this process had a foamed cellular core overlain by a surface skin which was smooth. Dow instructed Frostwood’s practitioners that the molten plastic should remain unexpanded by the blowing agent, a pentane gas, until the composition reached the mold; that the pressure within the mold should be kept near atmospheric pressure, which is below the pressure exerted by the expanding blowing agent; and that the mold temperature should be quite cool.

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Cite This Page — Counsel Stack

Bluebook (online)
430 F. Supp. 1, 1975 U.S. Dist. LEXIS 16475, Counsel Stack Legal Research, https://law.counselstack.com/opinion/union-carbide-corp-v-borg-warner-corp-ohnd-1975.