TransWeb, LLC v. 3M Innovative Properties Co.

16 F. Supp. 3d 385, 2014 WL 1577557, 2014 U.S. Dist. LEXIS 54919
CourtDistrict Court, D. New Jersey
DecidedApril 21, 2014
DocketCivil Case No. 10-4413 (FSH)(JBC)
StatusPublished
Cited by5 cases

This text of 16 F. Supp. 3d 385 (TransWeb, LLC v. 3M Innovative Properties Co.) is published on Counsel Stack Legal Research, covering District Court, D. New Jersey primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
TransWeb, LLC v. 3M Innovative Properties Co., 16 F. Supp. 3d 385, 2014 WL 1577557, 2014 U.S. Dist. LEXIS 54919 (D.N.J. 2014).

Opinion

OPINION

HOCHBERG, District Judge:

I. BACKGROUND

Just breathing in a dirty or contaminated area can cause serious injury. Industrial respirators are designed to protect workers in these environments. This dispute revolves around the filtration membrane used in industrial respirators. OSHA (Occupational Safety and Health Administration) regulations govern the type and quality of these respirators, which are rated and approved by NIOSH (the National Institute for Occupational Safety and Health, a division of the Centers for Disease Control).

Both 3M and a small, new company called TransWeb LLC (“TransWeb”) independently developed filtration web for use in these NIOSH-approved respirators. At issue in this case is whether 3M’s patents on the filtration media are valid and in[389]*389fringed by TransWeb, and whether 3M violated the antitrust laws. 3M sought solely to enjoin TransWeb, and TransWeb sought damages (primarily in the amount of its attorneys’ fees) and to invalidate the 3M patents.

A. Procedural History

TransWeb filed this action on August 27, 2010, against 3M Company and 3M Innovating Properties Company (collectively, “3M”), seeking a declaratory judgment of invalidity as to claims in the family of 3M patents, unenforceability of those patents due to inequitable conduct in the prosecution of those patents, and non-infringement by TransWeb. 3M counterclaimed for patent infringement.1 3M is the assignee of the two patents-in-suit: U.S. Patent Nos. 6,397,458 (“the '458 patent”) and 6,808,551 (“the '551 patent”). The inventors on those patents are 3M employees, and a 3M in-house lawyer prosecuted the patents.

TransWeb filed an amended complaint stating antitrust claims of Walker Process fraud and sham litigation. (It had also claimed that 3M infringed a TransWeb patent, but TransWeb voluntarily dismissed its claims of infringement of its patent, and 3M voluntarily dismissed its counterclaims pertaining to those patents.).

Two days before the jury trial, 3M voluntarily dismissed fifty-six of its fifty-eight patent infringement claims of the '458 patent and all patent infringement claims of the '551 patent. Only two of 3M’s claims in a single patent — the '458 patent — were litigated to a jury, together with Tran-sWeb’s antitrust and patent claims. 3M contended that TransWeb willfully infringed those claims.

B. The Product and Method

At issue in this case is the method for making filtration media — specifically, plasma fluorinated, nonwoven meltblown polypropylene electret web. That material can be used in numerous filtration applications, but for the purposes of this case, the most important use of a fluorinated electret was for respirators that workers must wear in oily environments.

In 1995, NIOSH began developing new regulations for oil-proof and oil-resistant respirators. (11/16/2012 Tr. at 4.17:5-18:6, 4.102:4-103:15; 11/14/2012 Tr. at 2A.77:15-21.) 3M first responded with a technology for making filter material using a fluoro-chemical melt-additive called PFOS, (id.), meaning that fluorine atoms were actually integrated into the melted material (see PTX-28.6.). 3M received a patent on this process in 1995, and its employees Marvin Jones and Alan Rousseau were the inventors. (11/16/2012 Tr. at 4.17:8-12, 4.19:2-11; PTX-379.) But in 1998, 3M informed the EPA that there was an environmental problem with PFOS, and in 2000, 3M abandoned PFOS in its products. It was replaced with the melt-additive filtration process, the process that is the subject of this dispute. (See 11/16/2012 Tr. at 4.102:8-103:18.)

According to 3M, Jones had successfully “hydrocharged” plasma fluorinated melt-blown polypropylene for the first time in August 1995. (11/19/2012 Tr. at 5A.125:19-23; PTX1143.238-39.) “Hydroc-harging” was a 3M patented process invented by Hassan Angadjivand and claimed in U.S. Patent No. 5,496,507 that issued on March 5,1996 (the “Angadjivand patent”). (DTX-672.) The Angadjivand patent teaches, inter alia, “impinging jets of water or a stream of water droplets [390]*390onto the web at a pressure sufficient to provide the filtration-enhancing electret charge.” (Id,.; see also Markman Order at 2, EOF No. 215 (“‘hydrocharging’ means ‘contacting an article with water in a manner sufficient to impart a charge to the article, followed by drying the article’ ”).) Jones and his colleague, Christopher Lyons, continued to experiment with the hydrocharging process, and eventually achieved a significant increase in the “quality factor”2 of the material. However, 3M did not initially apply for a patent on the Jones process, to Jones’s “chagrin.” (11/16/2012 Tr. at 4.12:10-20.)

Eventually, 3M did apply for the patents-in-suit, but not until 1998. (The surrounding saga is told below.) The patents-in-suit claim the method of making an electret article by transferring fluorine to the article from a gaseous phase (the '458 patent), and the method of using fluo-rinated electrets (the '551 patent). The filtration material — nonwoven, meltblown polypropylene — is made by melting polypropylene 3 pellets in an extruder and blowing the molten polymer through a die, which creates a nonwoven web. (PTX-28.7; 11/14/2012 Tr. at 2A.63:19-64:5.) That material is then charged to create an electret, which improves filtration capacity. (PTX-28.7.) Fluorine atoms are applied to the surface of the web, allowing the filter material to retain its electret in oily environments. (Id.)

C. TransWeb’s Formation and Patent Applications

In this case, TransWeb asserted that it produced products for public sale using this process over a year before 3M applied for its patents. In 1996, TransWeb was formed to create specialty products for the air filtration market, including fluorinated polymeric nonwoven web. (11/14/2012 Tr. at 2A.40:16-41:5.) On April 30, 1997, Ku-mar Ogale, a founder of TransWeb, filed a patent application (the '348 application) for an “improved electrostatic filter medium including a web of electret fibers which have been treated with fluorine-containing plasma prior to being electrically charged” and “a method of producing non-woven webs which have been treated with fluorine-containing plasma prior to electrostat-ically charging the web.” (PTX-96.6.) That application was rejected in 1998 on the ground that prior art references in the application were already well known to the public, and therefore it would be obvious to a person of ordinary skill in the art to apply fluorine to the filter by plasma treatment. (See, e.g., 11 /14/2012 Tr. at 2A.74:8-25.) Ogale and his attorney submitted amendments to the application to the Patent Office, but the examiner issued a Final Rejection on July 9, 1998, because the claims were “unpatentable [under 35 U.S.C. § 103(a)] over the prior art....” (PTX-96.66.) Ogale subsequently abandoned that application. (11/14/2012 Tr. at 2A.74:8-25.)

Ogale later discovered that if he rinsed the fluorinated meltblown polypropylene, it would improve and/or stabilize the electret of the filter material. (PTX-101.) He again applied for a patent, on May 25, 2000, and this time was successful: U.S. [391]*391Patent No. 6,419,871

Free access — add to your briefcase to read the full text and ask questions with AI

Related

Ingenico Inc. v. Ioengine, LLC
136 F.4th 1354 (Federal Circuit, 2025)
BARAN v. ASRC FEDERAL
D. New Jersey, 2019
TransWeb, LLC v. 3M Innovative Properties Co.
812 F.3d 1295 (Federal Circuit, 2016)

Cite This Page — Counsel Stack

Bluebook (online)
16 F. Supp. 3d 385, 2014 WL 1577557, 2014 U.S. Dist. LEXIS 54919, Counsel Stack Legal Research, https://law.counselstack.com/opinion/transweb-llc-v-3m-innovative-properties-co-njd-2014.