Tesla, Inc. v. Charge Fusion Technologies, LLC

Court of Appeals for the Federal Circuit·Decided February 25, 2026·No. 24-1584·Unpublished

Opinion

NOTE: This disposition is nonprecedential.

United States Court of Appeals for the Federal Circuit

TESLA, INC.,

Appellant

v.

CHARGE FUSION TECHNOLOGIES, LLC, Appellee

2024-1584

Appeal from the United States Patent and Trademark Office, Patent Trial and Appeal Board in No. IPR2022- 01217.

Decided: February 25, 2026

PAUL ISAAC MARGULIES, Tesla, Inc., Washington, DC, argued for appellant. Also represented by KRISTA MARIE CARTER, Palo Alto, CA; DAVID A. CAINE, Arnold & Porter Kaye Scholer LLP, Palo Alto, CA.

FREDERICK A. TECCE, Altima Advisors/Attorneys, LLC, Philadelphia, PA, argued for appellee. Also represented by BRADLEY D. LIDDLE, MICHAEL CLAYTON POMEROY, Cozen O'Connor, Dallas, TX.

2 TESLA, INC. v. CHARGE FUSION TECHNOLOGIES, LLC

Before DYK, REYNA, and CHEN, Circuit Judges. Opinion for the court filed by Circuit Judge CHEN.

Dissenting opinion filed by Circuit Judge DYK.

CHEN, Circuit Judge.

Tesla, Inc. (Tesla) appeals a final written decision from the Patent Trial and Appeal Board (Board) finding that Tesla did not prove that claims 1–10 (Challenged Claims) of U.S. Patent No. 10,998,753 (’753 patent) are unpatentable . Because we agree with the Board that the Charging Control Limitation is performed by a processor executing instructions and not a person manually initiating the charging, we affirm.

BACKGROUND

Charge Fusion Technologies, LLC owns the ’753 patent , titled “Systems and Methods for Charging Electric Vehicles.” The patent seeks to “intelligently” control the timing of the charging process for an electric vehicle, creating a charging schedule for the vehicle, and then charging the vehicle in accordance with that generated schedule. See ’753 patent col. 2 ll. 5–15. To accomplish this, the patent explains that its computerized charging system can “determine the most cost-effective schedule for charging the vehicle.” Id. at col. 10 ll. 45–49.

Claim 1 is representative of the Challenged Claims.

The claimed charging system comprises at least one processing device and a memory storing instructions that, upon execution, cause a series of operations to occur including charging an electric vehicle’s battery. Claim 1 reads as follows:

1. An electrical charging system, comprising: one or more processing devices; and a non-transitory memory device in communication

TESLA, INC. v. CHARGE FUSION TECHNOLOGIES, LLC 3

with the one or more processing devices, the non-transitory memory storing instructions that when executed by the one or more processing devices, result in: receiving information indicative of a starting location of an electric vehicle ;

receiving information indicative of a desired destination of the electric vehicle;

receiving information indicative of a charging location of each of a plurality of electric charge providers;

computing, based at least in part on the starting location, the desired destination , and the charging locations of one or more of the plurality of electric charge providers, a charging schedule for the electric vehicle the charging schedule comprising a scheduled start time and an indication of a scheduled stop time for charging the electric vehicle at each of one or more of the plurality of charging locations and a sequence defining an order in which the electric vehicle is to be charged at each of the one or more of the plurality of charging locations, wherein a first charging location of the sequence is computed based, at least in part, on an ability of the electric vehicle to travel to the first charging location utilizing a charge amount stored in a battery of the electric vehicle;

4 TESLA, INC. v. CHARGE FUSION TECHNOLOGIES, LLC

displaying a charging status of the electric vehicle via a graphical user interface forming a part of the electric vehicle; and

increasing, in accordance with the charging schedule, a level of charge of the battery of the electric vehicle;

wherein the desired destination information is defined by a user of the electric vehicle via the graphical user interface adapted to display a vehicle charge indicator element comprising a first portion indicative of an amount of charge residing in a battery of the electric vehicle and a second portion indicative of an uncharged capacity of the battery of the electric vehicle and wherein the vehicle charge indicator element further comprises a slider by which an amount of charge may be specified.

Id. at claim 1 (emphases added).

The portions relevant to this appeal are “instructions that when executed by the one or more processing devices, result in . . . computing . . . a charging schedule for the electric vehicle . . . comprising a scheduled start time and an indication of a scheduled stop time. . . ” (Charging Schedule Limitation) and “instructions that when executed by the one or more processing devices, result in . . . increasing, in accordance with the charging schedule , a level of charge of the battery of the electric vehicle”

TESLA, INC. v. CHARGE FUSION TECHNOLOGIES, LLC 5

(Charging Control Limitation). 1 For the Charging Schedule Limitation, execution of the stored instructions by the processing device results in computing a charging schedule for an electric vehicle. Id. at col. 29 ll. 18–21, 28–34. For the Charging Control Limitation, execution of the instructions by the processing device results in increasing the vehicle ’s battery charge level in accordance with the charging schedule. Id. at col. 29 ll. 18–21, 46–47. As with these limitations , the claimed instructions cause additional actions to occur, such as, for example, displaying the battery’s charging status on a user interface within the vehicle. Id. at col. 29 ll. 43–45.

On July 22, 2022, Tesla filed a petition requesting inter partes review of the Challenged Claims of the ’753 patent. Tesla contended that U.S. Patent Application Publication No. 2008/0243331 (Kato), the 2008 Tesla Roadster Touch Screen Users Manual, and U.S. Patent No. 7,671,567 render the Challenged Claims unpatentable under 35 U.S.C. § 103. See J.A. 53–73. The Board instituted the petition, but ultimately found that Tesla did not show by a preponderance of the evidence that any of the Challenged Claims were unpatentable. J.A. 6. In so finding, the Board determined that Kato 2 does not teach the execution of computer instructions that “result in” either (1) “a charging schedule

1 The Board and the parties referred to the disputed limitations as the Charging Schedule Limitation and Charging Control Limitation. For clarity, we use these designations to refer to the disputed limitations. Although “control” does not appear in the increasing-the-batterycharge limitation, neither the parties nor the Board used that term to add any extra requirements to the limitation.

2 The Board noted that Tesla relied only on the express teachings of Kato to show that the Charging Schedule Limitation and Charging Control Limitation are taught by the prior art and therefore limited its analysis to that basis. See J.A. 19–21.

6 TESLA, INC. v. CHARGE FUSION TECHNOLOGIES, LLC

for the electric vehicle . . . comprising a scheduled start time and an indication of a scheduled stop time for charging the electric vehicle” or (2) “increasing, in accordance with the charging schedule, a level of charge of the battery of the electric vehicle.” ’753 patent col. 29 ll. 18–21, 28–34, 46–47; see J.A. 18–19, 21.

DISCUSSION

On appeal, Tesla asserts that the Board misconstrued both the Charging Schedule Limitation and the Charging Control Limitation, and consequently erred in finding that Kato does not teach both limitations. We disagree that Kato teaches the Charging Control Limitation, and therefore affirm the Board’s finding that the ’753 patent is not unpatentable on that ground alone.

I.

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