Stearns-Roger Mfg. Co. v. Ruth

62 F.2d 442, 16 U.S.P.Q. (BNA) 13, 1932 U.S. App. LEXIS 3196
CourtCourt of Appeals for the Tenth Circuit
DecidedDecember 19, 1932
Docket647
StatusPublished
Cited by26 cases

This text of 62 F.2d 442 (Stearns-Roger Mfg. Co. v. Ruth) is published on Counsel Stack Legal Research, covering Court of Appeals for the Tenth Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Stearns-Roger Mfg. Co. v. Ruth, 62 F.2d 442, 16 U.S.P.Q. (BNA) 13, 1932 U.S. App. LEXIS 3196 (10th Cir. 1932).

Opinion

PHILLIPS, Circuit Judge.

Ruth brought this suit against the Stearns-Roger Manufacturing Company for alleged infringement of patent No. 1,277,750 issued on September 3, 1918, for a flotation process and apparatus. From a deeree adjudging claims one and three of the patent in suit valid and infringed, the Stearns-Roger Company has appealed.

The patent in suit relates to a process and machine for separating metalliferous minerals from rock by flotation. In general the process is as follows: The ore is so finely ground that the metalliferous mineral and the rock or gangue, with which it was associated in the ore, are reduced to distinct particles. The ground ore is mixed with sufficient water to produce a pulp' which will flow freely. A mineral frothing agent is added. Air is forced through the pulp forming diffused air bubbles. These air bubbles select and attach to themselves metalliferous particles, and reject gangue particles, and because of their buoyaney carry the metalliferous particles upward through the pulp and form into a metal bearing froth floating upon the surface of the pulp. This metal bearing froth, called concentrate, floats or is skimmed from such surface and the remainder of the pulp, called tailings, passes into the next unit.

The machines employed are built in several units, each of which repeats the process so as to ultimately effect substantially a complete separation.

Figure 1 of the patent drawings is as follows:

Claim 1 may be analytically stated as follows: The herein described flotation process including (a) aerating the pulp, (b) overflowing the froth, (e) maintaining the tailings in suspension by an upward circulation of the pulp in a flotation compartment, and '(d) overflowing the tailings wholly from said' compartment at a substantial distance above the inlet and in proximity to the level of the overflow of the froth but separate therefrom.

Claim three may be analytically stated as follows: A flotation separating unit comprising (a) an agitation compartment and (b) a flotation compartment having a froth overflow, (e) the said compartments communicating at the bottom, (1) the flotation compartment being relatively deep and (2) having a tailings discharge away from the unit, at a substantial distance above the inlet and in proximity to the level of the froth overflow, but separate therefrom, (3) the unit being otherwise closed against the discharge of the tailings.

In the carrying out of the process, it is essential that a proper pulp level be maintained. If the pulp level rises too high, a part of the pulp will escape with the froth and ruin the concentrate. If it fails too low, the froth will collapse back into the pulp and will be carried out with the tailings.

The impeller 18 in the patent in suit impels the pulp by centrifugal force upward through the flotation compartment 10 and, notwithstanding a variation in the flow of pulp, maintains a pulp level in the flotation compartment almost as high as the top of the sides adjacent to the flotation compartment, of launders 26 and 27, over which sides and *444 into which launders the froth overflows, and forces the tailings to overflow into the next unit through trough 24, which acts as an overflow weir, slightly below the level at which the froth overflows. Thus the proper pulp level is maintained automatically without adjustable valves to regulate the overflow of tailings.

This impeller also draws the pulp from the receiving compartment practically as rapidly as it enters, and with it air through opening 22 and mixes the air and' pulp. Aeration of the pulp is also in part effected by the fact that the pulp enters the first unit and each succeeding unit at the top and is cascaded to the bottom of the receiving compartment, which is kept comparatively free from pulp by the force of the impeller.

The impeller also forces the heavier as well as the lighter particles to the top of the flotation compartment before they escape into the next unit, and thus gives more opportunity for the bubbles to attach to and carry off the heavier particles.

Where the pulp is forced through a separation unit by hydrostatic pressure, proper pulp level cannot be obtained automatically, and regulating valves are required. While an overflow weir would keep the pulp level from rising too high, it would not keep it from falling too low should the inflow of pulp fall substantially below the outflow of tailings.

Where the pulp is forced through the flotation compartment by. an impeller, a proper pulp level cannot be automatically obtained, and regulating valves are necessary if the tailings are permitted to escape at a point substantially below the level where the froth overflows.

Pearce obtained automatic pulp level control by combining an impeller and a tailings discharge in proximity to and only slightly below the level of the froth overflow.

I. Anticipation.'

A large number of patents of the prior art were alleged and proven for the purpose of showing anticipation of claims one and three of the patent in suit. These prior patents may be divided into three types.

Type 1. Where the pulp enters the unit at a point above or approximately at the same level with the point of exit of the tailings, where all tailings are overflowed, and where the undulating travel of the pulp through the unit is primarily due to the hydrostatic head created by the difference in level between inlet and discharge, and where the progress of the larger particles of the pulp through the unit is animated by overflow weirs.

In this type are the following devices:

Inspiration Machine, Callow No. 1.366,-766, Gahl No. 1,346,817, Gahl’.No. 1,346,818, Groch No. 1,276,753, and Bouse No. 469,599.

It will be seen at once that a device operating by hydrostatic pressure cannot have a tailings discharge away from the unit at a substantial distance above the inlet.

Figure 1 of the Groeh patent follows:

*445 Counsel for the Stearns-Roger Company contend that, in considering Groeh’s device, the several groups of compartments separated by weirs G and partition e2 should be regarded as constituting distinet flotation separation units. They may be so regarded in the sense that each carries out the process of flotation separation, but not in the sense that each operates independently, because, as we shall undertake to show, they cannot successfully carry out such process without the eoaetion of other essential elements in the device.

In Groeh’s device the pulp enters the device at the top> through opening b and leaves it at the bottom through opening e. Opening e has a regulating gate or valve e1. The pulp enters the first agitation and flotation compartment through inlet e1, and the succeeding ones through inlet e2. The agitators M aerate the pulp but do not force it up over weirs G by centrifugal force. If the agitators applied sufficient force to the pulp to lift it over the weirs, they would impel it backwards through inlets c1 and e2.

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Bluebook (online)
62 F.2d 442, 16 U.S.P.Q. (BNA) 13, 1932 U.S. App. LEXIS 3196, Counsel Stack Legal Research, https://law.counselstack.com/opinion/stearns-roger-mfg-co-v-ruth-ca10-1932.