South Boston Energy, LLC v. Hartford Steam Boiler Speciality Insurance Company

CourtDistrict Court, E.D. Virginia
DecidedAugust 21, 2020
Docket1:18-cv-00596
StatusUnknown

This text of South Boston Energy, LLC v. Hartford Steam Boiler Speciality Insurance Company (South Boston Energy, LLC v. Hartford Steam Boiler Speciality Insurance Company) is published on Counsel Stack Legal Research, covering District Court, E.D. Virginia primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
South Boston Energy, LLC v. Hartford Steam Boiler Speciality Insurance Company, (E.D. Va. 2020).

Opinion

IN THE UNITED STATES DISTRICT COURT FOR THE EASTERN DISTRICT OF VIRGINIA Alexandria Division

SOUTH BOSTON ENERGY LLC, d/b/a NOVEC ENERGY PRODUCTION ) HALIFAX COUNTY BIOMASS, ) Plaintiff, y ) Civil No. 1:18-cv-596 ) Hon. Liam O’Grady HARTFORD STEAM BOILER SPECIALTY ) INSURANCE COMPANY, Defendant. MEMORANDUM OPINION & ORDER Before the Court is Defendant Hartford Steam Boiler Specialty Insurance Company’s (“HSB”) Motion to Grant a New Trial and to Alter or Amend the Judgment. Dkt. 96. On October 31, 2019, the Court Granted in Part and Deferred in Part Defendant’s motion (Dkt. 101), and consequently held a hearing on January 24, 2020, allowing Defendant to offer additional evidence on the issue of the bifurcated bad faith claim against HSB. The Parties briefed the issue after the evidentiary hearing and jointly submitted final exhibits and deposition designations.! As such, the Court addresses that portion of Defendant’s motion previously deferred: to alter or amend the judgment. I. BACKGROUND A. Factual Background For ease of reference, many of the relevant underlying facts are repeated here.

' At the January 24, 2020 hearing, Counsel were ordered to confer and agree as to proper exhibit numbers and to submit an accurate list as to what materials were referenced. Dkt. 112. On April 7, 2020, the Parties filed such a list. Dkt. 118.

This case involves a dispute between a Virginia power plant and its insurer. In Poland, during the manufacture of a SOMW Alstom Steam Turbine Generator (the “turbine”), a foreign metal object somehow entered the turbine and evaded detection. The turbine was then shipped to the United States, where it became the centerpiece of Plaintiff South Boston Energy LLC d/b/a NOVEC Energy Production Halifax County Biomass’ (“NOVEC”) power plant in South Boston, Virginia. NOVEC then operated the steam turbine for approximately two-and-a-half years without any known issues. The foreign metal object was discovered in April 2016 when General Electric (“GE”) conducted a routine borescope inspection of the turbine during a planned maintenance outage. Upon discovery of the object, NOVEC contacted Alstom, the turbine’s original equipment manufacturer. Alstom advised NOVEC that continuing to operate the turbine with the foreign metal object inside would put the turbine at risk. NOVEC then hired Turbine Generator Maintenance, Inc. (“TGM”) to disassemble and inspect the turbine to assess the damage the foreign metal object had caused. Because of the size of the turbine, this disassembly process was extensive. TGM hired 90- and 350-ton cranes to remove the turbine’s building enclosure and lift the turbine’s upper casing and rotor out of the building. Once TGM gained access to the turbine’s internal components, it inspected each of them onsite. The components that required repair in GE’s shop were shipped there for GE’s evaluation, repair recommendations, and repairs. The inspection revealed damage to certain of the turbine’s blades and seals. On May 18, 2016, Plant Manager John Rainey submitted a loss notice to NOVEC’s insurance provider, HSB, Defendant in this action. NOVEC had a policy with HSB which

insured against losses due to accidents inside the turbine that caused direct physical damage to the equipment up to $175 million. The policy had a $500,000 deductible. Mr. Rainey’s initial loss notice stated that the “Probable Amount Entire Loss” was $450,000. Citing that number, Jill Baur, a claims adjuster for HSB, said the cost to service the turbine was below the deductible. NOVEC’s risk manager, Brian Cornell, responded within fifteen minutes and stated that in a previous email between Mr. Rainey and NOVEC’s CEO, “‘it was Stated the total cost could be 1 million or so.” Mr. Rainey also responded, saying “[t]he cost of removal will include rental services of a crane, the disassembly and reassembly of the turbine, the actual shop repairs, the alignment determination, the root cause analysis, and any other potential charges necessary to restore the unit to operating parameters.” Ms. Baur copied portions of this exchange into her claim file notes but did not include the statement that the claim could total “1 million or so.” HSB then hired Harold Ornstein to investigate the loss. Dr. Ornstein inspected the turbine at the GE facility on May 23, 2016. In his initial report, Dr. Ornstein informed HSB that there was damage to the seals, apparently from two vibration events, and that the initial GE estimate for repairs may be cut back because not all of the seals were damaged. HSB requested that Ornstein supplement this initial report with more detail. A couple weeks later, on June 6, 2016, Mr. Rainey and Ms. Baur spoke on the phone about the costs NOVEC incurred in disassembling the turbine. Ms. Baur’s notes in her case file detail these costs as “TGM $450K Disassembly/Reassembly Shop[,] $450K blade carriers which doesn’t include seals or pistonsf{,] Crane rental $150K.” By late June, HSB had engaged Ed Paprocki, a member of its own engineering division, to examine the damage done to the turbine again. On June 22, 2016, he submitted a report to

Ms. Baur in which he analyzed existing photos and reports of the turbine. Mr. Paprocki concluded that there was no evidence of a mechanical breakdown or component liberation, and that the seal and cover damage was likely caused by startup/shut down rubs. He conceded the damage to the trailing edge of the airfoils in Blade Carrier 2 could have been caused by the foreign object, but stated this would depend on where the object was discovered — something he did not know at the time of his report. Based on his review of the photos and reports, Mr. Paprocki calculated the damages caused by the foreign metal object to total at most $39,710. Mr. Paprocki’s estimate was based on relevant photographs, reports, and his experience watching people do repair work at sites. Using this amount, Baur calculated the total repair cost, including disassembly and reassembly of the turbine, to top out at $484,030.80. Dr. Ornstein submitted his final report on August 5, 2016. The report stated that “the bulk of the damage” was caused by “one or more foreign objects,” which were “rubbed by rotating blades,” causing “vibration anomalies” that damaged the seals. The report did not provide an estimate or analysis of the alleged damages or of the necessary repair scope. On August 18, 2016, HSB retained Power Engineering’s Marcus Crahan to review the claim. Mr. Crahan concluded that the issues with the seals were attributable to normal wear and tear and there was “no evidence or indication of sudden physical damage from liberation of a foreign object.” Mr. Crahan estimated the total costs to disassemble the turbine, remove the foreign metal object, repair the damage observed to the trailing edge of the airfoils in Blade Carrier 2, and reassemble the turbine at $399,700.00. Also at HSB’s request, Mr. Crahan reviewed NOVEC’s invoices. He had four takeaways. First, he noted that another company’s proposal to overhaul the steam turbine did not include all the work needed. Mr. Crahan suggested contacting a third shop for a quote on the

same work scope. Second, he noted a justification to balance the rotor was not included, which was required for HSB coverage. Third, Mr. Crahan stated that NOVEC overpaid on crane services because the crane company charged for twenty-four hours per day despite not working for all twenty-four hours. Finally, he asked if Baur would like him to forensically analyze the TGM charges. Mr. Crahan noted that this would cost “$$,” but “TGM’s bill is 50% of the total cost, so it’s a big nut.” Power Engineering, reviewed NOVEC’s invoices and on September 21, 2016, emailed Baur that, apart from “a few ambiguous line items,” the “invoicing seems reasonable.” Power Engineering generated a Gantt chart as part of its review.

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South Boston Energy, LLC v. Hartford Steam Boiler Speciality Insurance Company, Counsel Stack Legal Research, https://law.counselstack.com/opinion/south-boston-energy-llc-v-hartford-steam-boiler-speciality-insurance-vaed-2020.