Roberts v. Pittsburgh Wire Co.

69 F. 624, 1895 U.S. App. LEXIS 3145
CourtU.S. Circuit Court for the District of Western Pennsylvania
DecidedMarch 11, 1895
DocketNo. 22
StatusPublished
Cited by1 cases

This text of 69 F. 624 (Roberts v. Pittsburgh Wire Co.) is published on Counsel Stack Legal Research, covering U.S. Circuit Court for the District of Western Pennsylvania primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Roberts v. Pittsburgh Wire Co., 69 F. 624, 1895 U.S. App. LEXIS 3145 (circtwdpa 1895).

Opinion

BUFFINGTON, District Judge.

This is a bill for the infringement of claims 1, 3, 4. and 6 of letters patent No. 392,365, granted November 6, 1888, to Henry J. Roberts, for a rod mill. The parties to this suit are Henry Roberts, George T. Oliver, and Andrew J. Hay, assignees of said Roberts, complainants, and the Pittsburgh Wire Company and Thomas W. Fitch, president, respondents. The defenses are fraud, non infringement, and anticipation and lack of patentable novelty. A proper understanding of the case renders necessary a brief resumé of the art of rod making.

In the class of rolls to which the patent relates, a billet, brought to rolling heal, is first passed back and forth through roughing rolls until it is lengthened to a bar, when it passes to a second set, and is still further lengthened. After this it enters a final series of rolls, placed end to end across the mill floor, and through which it is passed in' a continuous course. On passing through the first rolls of this latter series, the rod is reflexed and passed through a second sot, where it is again reflexed and passed through a third, and so on until the finishing set is reached. After passing through this, it is reeled, and undergoes the chemical action which fits it for wire-drawing operations. To obtain the best mechanical results in roll ing, the roll grooves are of alternate oval and square section, so that the rod undergoes corresponding shape changes at alternate passes. From this fact, one side of tlie mill is known as tlie “oval.” the other as the “square,” side. During its passage the rod is fed from the delivery passes more rapidly than it can be taken up by the receiving ones, and therefore forms long U-sliaped loops on the floors on both sides of the rolls. On the square side, the square section gives the rod such rigidity tfiat it can be automatically guided from one set of rolls to the next by curved horizontal guide troughs, which are known as “repeaters.” On the oval side, however, the rod is so flexible that it cannot be thus automatically guided; hence it is usual to employ “stickers in,” or “tongsmen,” who seize the end of the oval as it emerges from the roll, swing around and reflex and insert it for tlie next pass. This forms the loops referred to, which sometimes extend 100 feet out upon the floor, as [626]*626the rod has lengthened to upwards of 1,400 feet. The rolls are run at increased speed to take up the overfeed and prevent chilling, as it is necessary to complete the operation by a continuous process.

Prior to the patent in suit, the ordinary practice in this country was for “hooker boys” to take care of these loops. On the oval side their work was one of great risk, and their pay correspondingly high. As soon as the sticker in reiiexed the rod, the boy seized the loop with his hook, and ran rapidly backwards with it, to prevent kinking. The rapidity of travel of such a flexible loop, its red-hot condition, and its tendency to erratic flying, made the work of these boys very dangerous, indeed. If they fell, or their feet became entangled in a loop, they were liable to be severely burned or have their legs cut off by the friction of the rapidly traveling rods. Such accidents were of frequent occurrence, and sometimes resulted fatally. The labor was essentially skilled, and, as men were not quick enough in movement, only boys could be employed. Frequent kinkings of rods resulted in making large quantities of scrap, with consequent waste. The device embodied in the patent in suit made a radical change in the process, by a method at once simple and effective. It consists of two elements. Instead of the level mill floor, an inclined one, which, slopes downwardly from the rolls to the limit of loop length, is used, and with it, at right angles to the rolls, guiding troughs or channels are provided. These latter receive the primary branch of the loop formed by reflexing the rod; and the propulsive force of the delivery roll, combined with the gravity of the rod on the inclined floor, causes this primary branch to run rapidly down the floor, while the guide keeps it in a substantially straight line. It is clear a pushing force applied to a flexible oval-shaped rod will be effective only so long as the rod is kept in a straight line, and if it bends at any point, or, in the language of the mill, “breaks its back,” tire pushing force only serves to extend it laterally, with the probable effect of its kinking or snarling on itself. Whoever invented the device, it must be conceded its results were extremely effective in many ways. It eliminated the dangerous features of the hooker boys’ work, and decreased their number. Where from five to seven skilled boys were formerly employed on the oval side alone, two workmen may now be used, and, instead of catching the loop near the rolls, as formerly, they stand or sit well down the floor, and watch to straighten out any kink, and to remove the scrap formed by kinking, or by the failure of the sticker in to catch the rod as it emerges from the rolls. The result is less danger to the men, less expense to the manufacturer in wages, and less liability for damages resulting from accidents. At the same time it has enormously increased the output. Mr. Fitch, the president of the respondent company, says that by its use in a former plant he managed the output was increased 33-| per cent. In the Carnegie mill, a correspondingly large or larger increase was shown, while the respondents show that since this device has been used in their plant they have turned out as much as 4,200 tons per month, as against 1,800, the highest product under the old system. Hie percentage of scrap in their plant was reduced from 2.5 per cent, to 1.42. They have given [627]*627the data by which they figure a saving of some $43,000 a year in their plant from this device, while Mr. Fitch estimated that the device in connection with the Braddock mill, which he was then managing, was worth from $15,000 to $20,000 a year. These data, however, are qualified by the fact that: improved methods of rolling, increase of power, capacity of reels, and other factors enter into these estimates; but: this far we may safely go: that this device enabled manufacturers to successfully handle the increased output resulting from these other improvements. Now, four, five, and even six rods go through the rolling process simultaneously where formerly there were only one or two. Several loops travel down the same channel at once, overlapping each other, but without any consequent tangling or interference. The device went into rapid and very general use in many rod mills in the United States.

An additional feature of the device was the guard or fender plate, which consisted of an shaped appliance placed on the oval side near the rolls and in the pathway of the secondary branch of the loop. Its object was to prevent the rear end of the rod from flying up and about, as it entered the rolls, and striking the sticker in.

Infringement of the first, third, fourth, and sixth claims of the patent granted upon this device is alleged. These claims are as follows :

(1) “In a wiro-rod mill, the combination, with the main mill floor, having an inclined surface which extends in a plane transversely to the rolls, substantially as described, of a series of rolls arranged on different lines of feed,. whereby the propelling force of the rolls and the gravity of the loop are utilized to cause the loop to travel freely over the floor, substantially as and for the purposes specified.”

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Related

Pittsburgh Wire Co. v. Roberts
71 F. 706 (Third Circuit, 1896)

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Bluebook (online)
69 F. 624, 1895 U.S. App. LEXIS 3145, Counsel Stack Legal Research, https://law.counselstack.com/opinion/roberts-v-pittsburgh-wire-co-circtwdpa-1895.