Richard Broyles v. Kasper Machine Co.

517 F. App'x 345
CourtCourt of Appeals for the Sixth Circuit
DecidedMarch 7, 2013
Docket12-3464
StatusUnpublished
Cited by4 cases

This text of 517 F. App'x 345 (Richard Broyles v. Kasper Machine Co.) is published on Counsel Stack Legal Research, covering Court of Appeals for the Sixth Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Richard Broyles v. Kasper Machine Co., 517 F. App'x 345 (6th Cir. 2013).

Opinion

CLAY, Circuit Judge.

Plaintiff Richard Broyles appeals the district court’s grant of summary judgment to Defendants IMS Deltamatic Group (“Deltamatic”) 1 and IAC Sidney LLC (“IAC”), in connection with a workplace accident suit. Plaintiffs claims against Deltamatic were defective product design under Ohio Revised Code § 2307.75 and failure to warn under § 2307.76. His action against his employer, IAC, was for workplace intentional tort under § 2745.01. For the following reasons, we AFFIRM the district court’s grant of summary judgment.

BACKGROUND

A. Factual Background

Plaintiff was a supervisor at the IAC facility and had worked there since 1998. 2 He was in charge of Bay 26, the area in which the accident occurred, and was responsible for ensuring its smooth operation, enforcing safety procedures, halting production when necessary, performing minor troubleshooting tasks on machinery, and contacting maintenance when problems with the machine arose. He did not, however, have any mechanical, in-service-maintenance, or engineering training, and was never a member of the maintenance department.

1. The Bay 26 Machine

Located in Bay 26 was a carpet-forming machine that was manufactured by Delta-matic to mold and cut carpet and plastic for vehicle flooring. Shaped like the letter “P,” the machine’s manufacturing process started at the base of the “P” and moved up to the circle. At the end of the line, pieces of molded carpet and plastic were secured by clamps and placed onto an automated “carousel” or turntable that stood approximately two to three feet from the factory floor. This carousel formed the circle of the “P.” It had three workstations: at station one, molded carpet sections were transported from the line onto the carousel; at station two, three robotic arms cut excess material from the floor pieces via jets of water; and at station three, employees removed the molded pieces from the carousel and took them to another area for further processing. The carousel rotated from one station to the next once every minute.

There were several safety measures in place for Bay 26. First, the machine came accompanied by a 4,000-page manual, *347 which contains a page cautioning users as follows: “During maintenance phases, the turntable structure presents an impact, trip and falling hazard, (a) Do not walk on the turntable structure; (b) always check at each safety reset that no person or objects are present within the protected area. The access of the turntable zone is forbidden to the operator.” (R. 82, Ex. 11, Safety Manual, at p. 83.) Though Plaintiff asserts that he never saw the manual, he admitted in his deposition that he was fully aware that the carousel presented an impact, trip and falling hazard. Second, to prevent access to the restricted area of the machine, the carousel was surrounded by a wire fence equipped with two interlocking doors, which caused the carousel to stop if the doors were opened.

Third, at the one opening in the fence where operators removed the molded pieces at station three, the floor was painted yellow and guarded by two sensory devices, a “SICK eye” and a “light curtain.” The light curtain stopped the carousel if its light beam was broken, and the SICK eye sounded an alarm if someone approached the yellow area where the light curtain was located. Once the light curtain was activated, the machine could be turned on only when the area of the light curtain was clear and an operator manually pressed a reset button. In normal operation, operators would continuously reset the operation after retrieving the molded pieces from station three. Fourth, Deltamatic provided two large warning signs that were located near this restricted area in Bay 26 which read: “Notice: No Employees Beyond this Point” and “Warning: Do Not Climb On Carousel While Machine is Running.” (R. 82, Ex. 10.) Lastly, IAC implemented a “loekout/tag-out” procedure that required employees to shut down malfunctioning equipment before performing any maintenance or service. Plaintiff was trained in this procedure. All of these features and warnings were in place and functioning on the day of his accident. Plaintiff was aware of all of them at the time of his injury, except for the equipment manual.

However, the Bay 26 machine was not 100% hazard free. The space between the carousel and the fencing was large enough for a person to. stand inside the restricted area past the light curtain and walk the perimeter of the machine without coming into contact with it. Deltamatic’s experienced technicians often stood in this area while the light curtain was disengaged and remained in the restricted area while the carousel was reset in order to perform maintenance on the machine while it was in operation. IAC employees at all levels, including Plaintiff, similarly walked in the restricted perimeter area of Bay 26 past the light curtain despite the warning signs, and inspected the machine while it was in operation. Several IAC employees had even stepped onto the carousel on occasion.

2. The Accident

On February 19, 2008, Plaintiff was informed that the Bay 26 machine was having problems with misfeeding the molded pieces. He believed he knew the reason for the malfunction because he had experienced a similar problem in the past. He called the maintenance department about the problem, but entered the restricted area of the carousel to diagnose the problem before maintenance arrived. Notably, Plaintiff failed to use either the interlocking gates, the lockout procedures, or his inherent authority as supervisor to halt production. Plaintiff admitted that he expected the operators to continue to reset the operation and allow the carousel to continue its normal rotation process while he was in the restricted area.

*348 Initially, Plaintiff simply walked the perimeter of the carousel to observe the problem, but after standing behind the machine for approximately five minutes and watching it continue in operation, he decided to climb up onto the carousel to jiggle either a clamp on the machine or the carpet. Though the operators knew Plaintiff was in that area, they also knew he could stand in the area without contacting the machine. Plaintiff did not advise the operators that he would be getting onto the carousel nor did he tell them to stop production at any point. Consequently, the operators continued resetting the machine even as Plaintiff decided to climb onto the carousel.

Upon seeing Plaintiff for the first time on top of the carousel, but having already reset the operation, one of the operators yelled to him that the carousel was about to rotate. Plaintiff attempted to get off the machine before the rotation but lost his balance and fell when the carousel moved in its ordinary fashion. Tragically, Plaintiffs fall caused a serious injury to his spine, paralyzing him from the waist down. He was provided workers’ compensation benefits for his injuries.

B. Procedural History

Plaintiff filed a products-liability suit against Defendant Deltamatic, the machine manufacturer, and Kasper Machine Company 3 in the Court of Common Pleas in Shelby County, Ohio.

Free access — add to your briefcase to read the full text and ask questions with AI

Related

Untitled Case
N.D. Ohio, 2026
Williams v. ALPLA, Inc.
2017 Ohio 4217 (Ohio Court of Appeals, 2017)
Thompson v. Oberlander's Tree & Landscape Ltd.
2016 Ohio 1147 (Ohio Court of Appeals, 2016)

Cite This Page — Counsel Stack

Bluebook (online)
517 F. App'x 345, Counsel Stack Legal Research, https://law.counselstack.com/opinion/richard-broyles-v-kasper-machine-co-ca6-2013.