Pursell v. Hydrochem LLC.

District Court, S.D. Illinois·Decided November 21, 2022·No. 3:20-cv-01188·Unknown

Opinion

IN THE UNITED STATES DISTRICT COURT FOR THE SOUTHERN DISTRICT OF ILLINOIS

EARL AND MONICA PURSELL, ) ) Plaintiffs, ) ) vs. ) Case No. 3:20-CV-01188-MAB ) HYDROCHEM LLC, ET AL., ) ) Defendants. )

MEMORANDUM AND ORDER

BEATTY, Magistrate Judge: Presently before the Court is Miller Environmental’s motion for summary judgment (Doc. 132). For the reasons outlined below, the motion will be denied. PROCEDURAL BACKGROUND This case was first filed on September 11, 2020 in the Third Judicial Circuit Court in Madison County, Illinois. Plaintiffs Earl Pursell, III, and Monica Pursell seek to recover money damages for personal injuries and consortium injuries after Mr. Pursell sustained injuries from an incident that occurred on September 15, 2018 at the Wood River Refinery in Madison County, Illinois. This case was then removed to the Southern District of Illinois by Hydrochem, LLC (“Hydrochem”) on November 5, 2020 pursuant to diversity jurisdiction (Doc. 1). See 28 U.S.C. §1332; 28 U.S.C. §1446. Third-Party Plaintiff Hydrochem, LLC then filed a third party complaint against Miller Environmental (“Miller”) on May 14, 2021 (Doc. 31). In this complaint, Hydrochem details that Miller was hired by the landowner, Phillips 66, to decontaminate, clean, hydro-clean, remove gases, and otherwise make safe the vessel/quench column V-18107 in anticipation of boilermakers for Miller Industrial Service Team, Inc., (“MIST”) to enter

the vessel to vacuum Raschig rings (Doc. 31, p. 2). According to Hydrochem, Miller negligently and carelessly failed to properly inspect V-18107 to identify potentially combustible dusts, vapors, gases, and other hazardous materials; negligently and carelessly failed to properly decontaminate the vessel; and negligently and carelessly failed to properly inspect the vessel (Id. at pp. 2-3). Hydrochem outlines that on September 15, 2018, because of Miller’s negligent and careless actions, Mr. Pursell

suffered injuries due to a fire and explosion (Id. at p. 4). After engaging in discovery, Miller filed its motion and supporting memorandum for summary judgment on June 17, 2022 (Docs. 131 132). The same day, Miller also filed a motion to exclude Hydrochem’s expert’s testimony (Doc. 133). On July 18, 2022, Hydrochem filed separate responses to the motion for summary judgment and the

motion to exclude (Docs. 139, 138). Miller filed a reply brief on August 1, 2022 (Doc. 147). FACTUAL BACKGROUND I. Miller’s Proposal On or about March 22, 2018, Miller submitted a proposal to decontaminate V- 18107 (Doc. 139-1). In the “Detailed Cleaning Method” portion of the proposal, Miller

stated that it would “inject Clean Sweep 2000X into the liquid circulation and supplied steam headers” after the system is heated “for approximately 8-12 hours in each system” (Id. at p. 10). The method, as described by Miller, goes on to state that “each system will be steam rinsed for 1-2 hours prior to moving onto the next step in the decontamination process” (Id.). Further, the proposal contained a Responsibility Table, which demonstrated whether Miller, Phillips 66, or both would be responsible for performance

of certain activities (Id. at pp. 11-12). Among Miller’s sole and joint responsibilities were “Vacuum Truck,” “Use of equipment to maximize the cleaning effectiveness,” “Monitoring and testing of cleaning solution,” “Temperature of cleaning solution,” “Temporary Circulation Equipment,” “Hydrocarbon Test,” and “Analytical Testing.” Id. The scope of work, specifically as to V-18107, included a liquid wash and vapor phase (Id. at p. 8).

II. Miller’s Procedure to Decontaminate V-18107 Miller developed a procedure to decontaminate V-18107 (Doc. 139-4). The procedure outlines that the Clean Sweep™ 2000X “will neutralize iron sulfides and oxidize residual hydrocarbons and pyrophoric material through a hybrid decontamination process” (Id. at p. 2). Once injected into the liquid solution, Clean

Sweep™ 2000X continues “at a steady rate until the system is deemed hydrocarbon and pyrophoric free,” and circulates liquid in the bottoms of V-18107 “to remove any hydrocarbon and pyrophoric material in the system” (Id. at pp. 2-3). The procedure further indicates that Miller “monitor[s] the waste from the bottom of the vessel to verify the presence of cleaning solution” and that Miller has the option of either verifying

through “visual testing” or through “analytical testing” at the drain header (Id. at p. 6). Additionally, each procedural step in the cleaning process was required to be signed off on before the next procedural step could occur (Doc. 139-3, p. 17). However, no records of signing off exist because they were destroyed in a hurricane, and digital copies were not retained. See Doc. 139-3, pp. 6-12.

III. Deposition Testimony Regarding Miller’s Decontamination Process Joseph Melton was Miller’s project and site manager for the turnaround project at Wood River (Doc. 132-1, p. 7). Miller’s role in the turnaround was to assist Phillips 66 in removing Hydrogen Sulfide from the system so that Phillips 66 could open various vessels for maintenance. Id. Mr. Melton testified that on most turnarounds, Miller is not present on the site while hydro blasting, vacuuming, or similar activities are performed

(Id. at p. 9). Mr. Melton further testified as to the process by which Miller executed this turnaround project. The turnaround project consisted of decontaminating (also called “deconning”) gases within a vessel at Wood River using steam, water, and “chemistry” (Id. at p. 15). Decontamination is different from chemical cleaning because chemical cleaning uses acid and is caustic, while decontamination uses gases and vapor space. Id.

Generally, there are two ways to remove iron sulfides. This is done either “through a chemical process with the iron scale through an acid wash and add some surfactant in with it to remove some of it” or by “removing the H2S, which is the hydrogen sulfide, which is a sulfur component in the iron [sulfides] […] because by taking one part of the molecule out, you’ve eliminated” the iron sulfides (Doc. 139-2, pp. 5-6). For the Wood

River project, Mr. Melton explained that Miller used a liquid wash/vapor to de-gas the V-18107 quench column at issue by injecting a propriety compound called Clean Sweep™2000X into the column (Doc. 132-1, p. 16). Miller was hired to remove the hydrogen sulfide from the system through the use of Clean Sweep 2000X in order for the system to be opened up and repaired (Doc. 139-2, pp. 5-6).

Mr. Melton explained that Clean Sweep™ 2000X is “20% sodium permanganate,” which is similar to the solutions used by other companies that perform this type of work (Doc. 132-1, p. 16). Generally how this type of work occurs is that Miller fills the system (V-18107, in this case) with water and then circulates that water using Phillips 66’s pumps (Id. at p. 18). Miller then injects the chemical solution into the bottom of the system while the vessel is heating up. Id. Mr. Melton explained that the airspace above the waterline

(“vapor space”) is then used to clean the overhead accumulator drum. Id. Mr. Melton testified that Phillips 66 monitors this phase of the process to make sure it is flowing correctly using a control board. Id. Clean Sweep™ 2000X is purple in color and will change in color, which will trigger different protocols. For example, if the solution is not purple, Mr. Melton explained that

there is a “dirty system with a lot of hydro carbonate and oxidation is available” (Id. at p. 18).

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